Mfg & Process Dvl Engineer Job Description
Mfg & Process Dvl Engineer Duties & Responsibilities
To write an effective mfg & process dvl engineer job description, begin by listing detailed duties, responsibilities and expectations. We have included mfg & process dvl engineer job description templates that you can modify and use.
Sample responsibilities for this position include:
Mfg & Process Dvl Engineer Qualifications
Qualifications for a job description may include education, certification, and experience.
Education for Mfg & Process Dvl Engineer
Typically a job would require a certain level of education.
Employers hiring for the mfg & process dvl engineer job most commonly would prefer for their future employee to have a relevant degree such as Bachelor's and High School Degree in Engineering, Mechanical Engineering, Education, Design, Manufacturing, Mechatronics, Manufacturing Engineering, Industrial Engineering, Electrical Engineering, Engineering Mechanics
Skills for Mfg & Process Dvl Engineer
Desired skills for mfg & process dvl engineer include:
Desired experience for mfg & process dvl engineer includes:
Mfg & Process Dvl Engineer Examples
Mfg & Process Dvl Engineer Job Description
- Analysis and review of manufacturing processes
- Ensures that all requested EHS Requirements and Regulation are maintained, fully understood and complied with
- Activity & time reporting
- Establish DFM, PFMEA, Mold spec, Mold Design, Molding process and Conditioning Standards and Rules, and conduct tool design
- Manage projects to ensure timely debugging of new molds and processes to meet first article qualification target so as to facilitate new program start up
- Provide technical advice to enhance future product design through mold engineering evaluation
- Conduct mold tooling design review with the Engineering, Operation and Quality engineering
- Utilize analysis software applications and 53P to enhance molding process accuracy (5-step process, Mold-flow analysis, pressure loss)
- Approval of First Article inspections and process capability
- Drive the design and build of tools to support scientific injection molding (Balanced runners with melt flipper, cavity pressure)
- Be familiar with product requirements, concept prototyping, design and development (including verification and validations IQ,OQ,PQ), risk/failure mode assessment, performance and safety testing
- Work closely with Supply Chain and Supplier Quality groups to review or coordinate outside vendor activities to support cost reduction efforts and improved product quality
- Manage or develop technical solutions to design problems with vendors and in-house resources through design reviews, design audits, and prototype analysis
- Comfortable working in a collaborative team based environment with Operators, QC Inspectors, Supervisors, Leads, Quality Engineers and Production Manager
- Communicate effectively with customers under a variety of situations
- Prepare and conduct Design For Manufacturability (DFM) reviews for both product and tooling
Mfg & Process Dvl Engineer Job Description
- Study or Introduce new technologies into process designs to maximize yield and efficiency
- Attend regional trade shows and continuously benchmark against industry best practices
- Support current production working with manufacturing
- Train the operators & inspectors to manufacture product following design DWGs and work instructions
- Support Non-conforming Product Disposition
- Launch and manage new thermoplastic injection mold builds within the Infotainment market segment
- Create RFQ and mold specifications on prototype and production molds
- Develop various approaches to sensor processing
- Evaluate multiple approaches to determine which processes are most consistent and economical
- Develop manual, semi-automatic, and high speed automatic assembly equipment for sensors
- Prepare mold related documents, mold spec,molding standard parameters ,PFMEA, WI, Maintainence WI, drawings
- Strong knowledge of injection molding processes (Injection, Insert-molding, two-shot)
- Bachelor degree in mechanical engineering or related disciplines(mold major is preferred)
- Minimum 12 years experience, at least 6 years in mold development experience, automotive industry or mold design experience are preferred
- Minimum 6 years experience, at least 4 years in mold trail run experience, automotive industry or mold processing
- 3 year's experience in plastic part/Mold or Metal part/Die Development at least
Mfg & Process Dvl Engineer Job Description
- Design and execute Design of Experiments to identify the manufacturing input parameters that drive and/or link directly to key performance attributes (outputs)
- Determine the control limits that are correlated to product functionality
- Perform Process qualification including all related documentation
- Identify the optimum settings for critical to performance inputs
- Ensure best practices regarding the use of and adoption of engineering processes and tools to allow efficient delivery of projects and the support of existing products
- Ensure engineering team implements and operates in accordance with Safe Launch procedures for NPI
- Work with receiving Manufacturing Engineering teams within the operations locations to transfer knowledge and lessons learned to ensure VOC improvements are continued for delivered processes
- Launch new assembly production processes for the Automotive Division
- Create the machine specifications for RFQ on prototype and production equipment
- Participate in and manage Machine Design Reviews with internal and external automation suppliers
- Baisc knowledge of Design Plastic Part or Metal, Basic Knowledge of Mold or Die
- Good communication with other members
- Responsible for developing / monitoring / reducing cost / sourcing, of assembly manufacturing processes for connector assemblies, including plastic to plastic and metal to plastic products in the Automotive arena
- Works closely with connector product engineering to develop in-house processes and / or external resources to ensure that the design is manufacturable at lowest cost
- Conducts or monitors process FMEAs, failure analysis, vendor audits and is responsible for approving first articles for new products using specific standards and specifications
- Must have 5 years minimum experience in Cable Assembly process engineering
Mfg & Process Dvl Engineer Job Description
- Must have 5-10 years minimum in automotive industry
- Leadership on continue improvement process using statistical tools
- Increased productivity and efficiency in the area, process improvements
- Transfers of products / production lines (international communication)
- Line balancing (Lean Manufacturing)
- Time & movement study
- Elaborate and review reports SCRAP, rejections, efficiency
- Establish operating procedures (Work instructions, visual aids)
- Coordinate plating recipes for product manufacturing
- Part numbers certification, development
- Specify, quote, and procure new machines (focused on Automation) and auxiliary equipment
- Proficient in machine, tool, very strong fixture (poka-yoke) methodology design using AutoCAD and/or Solid Works preferred
- Process control and integration into new and existing equipment
- A Bachelor's degree in Electrical or Mechanical Engineering and a minimum of five (5) years of experience in automation programming, or equivalent combinations of education, training and experience is required
- Responsible for developing / monitoring / sourcing, of assembly manufacturing processes for connector assemblies, including plastic to plastic and metal to plastic products in the Industrial Vehicle market
- Acts as lead manufacturing engineer on their assigned team for connector assembly operations and projects working predominately with outside suppliers in development of new equipment
Mfg & Process Dvl Engineer Job Description
- Precious metal management (Inventories, rates)
- Coordinate OEE process, manage internal controls such as 5’s, kanbans, purchasing
- Create the RFQ and mold specifications for prototype and production molds
- Utilize engineering tools such Mold Flow for mold design like gate and runner sizing, estimating pressure loss, warpage compensation
- Utilize advance cooling technologies like DMLS cooling cores/blocks, high heat transfer materials, etc to achieve required cycle times as needed
- Design and develop manufacturing processes for new products, product changes, and enhancements, related tooling and fixtures
- Process troubleshooting, refinements to improve product throughput, the design of fixtures and assembly techniques
- Responsible for Corrective Action and Preventive Action (CAPA) investigations Non-Conformance (NC) investigations and process activities
- Works under general direction, exercises discretion and independent judgement
- Collaborates with other colleges, peers and divisions
- Works closely with internal connector product and quality engineering to develop processes in-house and/or through external resources to ensure that the design is manufacturable at the best price
- Candidate should have a minimum of a BS Degree in Mechanical Engineering / Process Design and/or documented experience in a related design development skills function
- Preferred candidate will have 5+ years of documented manufacturing and automation design experience within the connector process assembly market preferably
- Experience in machine, tool, and fixture design required
- Heavy Equipment/Automotive experience preferred but not required
- Bachelor's Degree in Plastics Engineering Technology preferred