Controls Engineer Resume Samples

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C Witting

Carmine

Witting

8305 Murazik Row

Boston

+1 (555) 712 0314

8305 Murazik Row

Boston

Phone

p +1 (555) 712 0314

Experience Experience

Boston, MA

Controls Engineer

Boston, MA

Stokes Inc

Boston, MA

Controls Engineer

Provide administrative support to senior managers and assist with technical development of staff
Maintains a working knowledge of new technologies which may improve operations, and develops recommendations accordingly
Work with Div Networking Group to implement process network infrastructure (Ethernet, Device Net, Control Net, etc.)
Performs other duties as necessary for completion of projects and achievement of departmental goals. May supervise and/or provide work direction to other staff
Work effectively in a high performance work team based environment
Develop improvements of operations on an on-going basis while keeping abreast of new innovations in energy management systems
Work with Product Management to provide input to customer quotes

Houston, TX

Senior Controls Engineer

Houston, TX

Volkman, Gusikowski and Bergstrom

Houston, TX

Senior Controls Engineer

Work in alignment with OEM sales and Business Development teams to provide presales technical solution support during the solution selling process
Possess a strong working knowledge of project management methods and tools
Work with product and solution marketing to help execute programs and launches. Participate in and meet Global and U.S. objectives, initiatives, and programs
Verify system performance through acceptance and performance testing
Develop timing and physical implementation constraints, execute verification plans
Knowledge that more than 10 year in PLC programming, networks, electrical design, control and networks
Document improvements to the engineering standard work processes we use to engineer our products

present

Chicago, IL

Ride Controls Engineer, Senior

Chicago, IL

Jenkins-Beahan

present

Chicago, IL

Ride Controls Engineer, Senior

present

The leadership would be providing direction and reviewing work generated by consultants, leased workers, vendors and interns
These tasks would be either electrical/electronics design, preparing documentation or development of software modules that make up a ride control system
The informal leadership or direction would be to consultants, leased workers, vendors and interns, which would be either be assigning tasks or reviewing work
Manage & Supplement Vendor
Project(s): Provide technical oversight of a couple of small attractions or one "E"-ticket attraction that has some form of a ride control system
Embrace the Company-wide emphases on safety in the work place and at our attractions
May spend up to 10% of time providing guidance or leadership to others

Education Education

Bachelor’s Degree in Electrical Engineering

North Carolina State University

Bachelor’s Degree in Electrical Engineering

Skills Skills

Proficiency creating detailed drawings from solid models in CAD (SolidWorks, Catia is a plus)
Demonstrated ability in PLC systems design, programming, and debugging. (Familiarity with Wago and Turck PLC’s is highly desirable)
Strong technical knowledge of electrical/control systems and the ability to apply these concepts within a manufacturing environment
Working knowledge of “AutoCAD” or Solidworks, MS Project and MS Office is desirable
Knowledge of Profibus, Profisafe, Safety Integrated, and ASI-Bus
Strong attention to detail based on vigilance in the analysis to enable correct conclusions
Knowledge and proficient with basic MS Office (Outlook, Word and Excel)
Knowledgeable in applicable national and international electrical and robotic design and safety codes
Be detailed-oriented, be self-directed, have strong self-confidence and have excellent oral communication skills
Knowledgeable about production quality metrics is

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Controls Engineer Resume Examples & Samples

Produce scopes of work and manage their progress from design through installation
10-15 Years: Required experience in the design and development of show and / or ride control systems and software systems for large multi-faceted theme park attraction(s); or equivalent combination of education and experience
Preferred: theme park ride and/or show systems experience, general experience with Allen-Bradley or equivalent PLC hardware and software systems, and experience with fail-safe systems
Ability to organize and manage a complex series of tasks and vendor(s) to develop and implement show and ride control systems

Ph-controls Engineer Resume Examples & Samples

Lead technical craft and other engineers when field testing
2-4 yearsin an engineering role designing, troubleshooting, maintaining, and supporting industrial control equipment
Ability to work individually with minimal supervision or as an integral part of a team
Willingness to take calculated risks to achieve efficiency
Understanding of the National Electrical Code, Electrical Workplace Safety, UL 508A
Understanding of facility electrical design requirements
Ability to run projects and report on budget, scope, schedule, risks, and quality

Controls Engineer Resume Examples & Samples

Implements solutions and performs design and/or programming modifications to Ride and Show system equipment on assigned projects to include hardware and software modifications to complex electrical and control systems to improve safety, reliability, operational readiness, diagnostics and serviceability of control systems
Manages assigned projects from design through installation to include project schedules, testing, training and budget demands
Prepares scope of work documents for engineering projects. Develops and conducts Acceptance Test Procedures on control systems modifications, generation of maintenance procedures and manual updates. Prepares and conducts maintenance training on controls equipment
Interfaces with ride supervisors and managers to resolve problems and design issues. Coordinates engineering activities between ride supervisors, ride managers and technicians
Monitors and interfaces with vendors/ride manufacturers to resolve problems and design issues. Prepares and reviews equipment specifications and performs technical evaluation of vendor products/services
Performs engineering calculations for design, analysis, test and implementation of electrical and control systems
Provides project status of assigned task list items to senior level engineers, Engineering Manager and/or appropriate ride manager on a regular basis. Updates project status via Maximo on a regular basis
Maintains configuration management of hardware and software documentation in accordance with Engineering’s guidelines for proper archiving and security
5-7 years demonstrated project engineering experience of control and software systems in an engineering environment for the development of dynamic motion systems in a theme park industry required
5-7 years field experience of theme park technical fault analysis/isolation experience required
6-8 years engineering experience in control systems and installation utilizing PLC’s, ladder logic, variable frequency drives and servo controls in a theme park or equivalent environment required
6-8 years "Hands-on" experience with PLC automated and control systems required
Experience in the design of safety critical systems
Experience with servo controls as applied to hydraulic, pneumatic, and electromotive motion control systems required
Analytical skills to perform engineering calculations for design, analysis, test and implementation of electrical and motion control systems
Knowledge of a high-level programming language ("C" or Visual Basic)
Proven ability to provide control system management
Experience of generation of control system specifications, acceptance test procedures
Knowledgeable in UL 508A, NEC, ASTM and F24 standards
Experience utilizing the following products and networks
PLC-5, SLC-500, ControlLogix, CompactLogix
PanelBuilder 1400E, PanelBuilder32, RSView 32, RSLinx, RSLogix 5, RSLogix 500, RSLogix 5000 and RSNetWorx
Allen-Bradley PLC hardware and software
AC and DC motors and motor control systems

Ride Controls Engineer, Senior Resume Examples & Samples

Provide department-level technical and administrative oversight for the system design, engineering, installation and commissioning for ride control systems being developed for or installed in the Disney Resorts; this oversight includes Disney employees, leased workers, contractors and ride vendors
Technically capable to execute and lead all of the hardware and software development; prototyping; simulation; capacity optimization and facility inputs for a single "C" or "D" level attraction
Support Facility design for equipment details such as utilities including electrical power and equipment cooling/heating loads
Troubleshoot and resolve installation conflicts, interferences and other problems
There may be minimal direction to vendors required
May be asked to lead specific tasks or assignments
Lead and direct technician and/or intern level staff
May spend up to 10% of time providing guidance or leadership to others
Champion the introduction of new technologies methodologies that could reduce the cost of developing or maintaining systems; adapt quickly to new innovation within the marketplace
Able to maintain and foster open and ongoing communication with other groups (within or outside the division)
Able to manage control systems vendors implementing the hardware and software design for the ride control systems
Project(s): Provide technical oversight of a couple of small attractions or one "E"-ticket attraction that has some form of a ride control system
Able to diplomatically communicate technical, political, and managerial concepts orally and in writing
The leadership would be providing direction and reviewing work generated by consultants, leased workers, vendors and interns
Financial or schedule decision making with oversight
Technical/design latitude greater than that of the Associate
The informal leadership or direction would be to consultants, leased workers, vendors and interns, which would be either be assigning tasks or reviewing work
These tasks would be either electrical/electronics design, preparing documentation or development of software modules that make up a ride control system
They have the authority to assign tasks to a few individuals
This individual is responsible for the technical content for the design and engineering tasks they have been assigned and have assigned others
Support and embrace the goals and objectives of the Ride Division and Controls Department
Embrace the Company-wide emphases on safety in the work place and at our attractions
5 to 15 years of experience in the engineering field as related to controlling electromechanical systems

Senior Controls Engineer Resume Examples & Samples

Proven, minimum, seven (7) years direct experience in electrical/controls engineering within the industrial controls automation or transportation industries
Demonstrated subject matter expertise with open and closed-loop feedback control systems, programmable logic controllers (PLC’s), relay logic, electric motors (AC and DC), motor controllers (variable frequency, DC, stepper and servo drives), power conditioning and distributed control networks (e.g. ControlNet)
Demonstrated experience working in multi-engineering discipline efforts including design, installation, testing and sustaining of safety critical systems and equipment
Proven knowledge and utilization of National Electric Code (NEC), NFPA 79 and UL 508A codes and standards
Demonstrated, successful, experience prioritizing and performing multiple, concurrent, engineering tasks
Demonstrated experience in ride and show control systems including safety critical applications for the entertainment industry
Demonstrated experience with software programming including ladder logic (A-B or Siemens) and C environments
Demonstrated knowledge of PC and Network systems including hardware, switches/routers, wireless, cabling/fiber communication, IP configuration, network security and general troubleshooting
Demonstrated knowledge of audio and video systems including amps/mixers, microphones, digital audio, cameras, projectors, video servers and displays
Demonstrated experience partnering across multiple disciplines and organizations while managing the requirements and expectations of multiple, diverse, stakeholders

Ph-controls Engineer Resume Examples & Samples

Develop & implement technical recommendations and solutions based on collected data
Performing engineering analysis
Provide technical supervision for equipment fabrication, installation and commissioning efforts
Verify system performance through acceptance and performance testing
Work with maintenance and operating partners to develop equipment sustainment and operating procedures
Mentor other engineers and interns in developing fundamental engineering skills sets
Proven, minimum, four (4) years direct experience in electrical/controls engineering within the industrial controls automation or transportation industries
Demonstrated experience with open and closed-loop feedback control systems, programmable logic controllers (PLC’s), relay logic, electric motors (AC and DC), motor controllers (variable frequency, DC, stepper and servo drives), power conditioning and distributed control networks (e.g. ControlNet)
Demonstrated, timely, field troubleshooting experience including solution development and implementation in the industrial controls, automation or transportation industries
Demonstrated proficiency documenting engineering design information in AutoCAD or equivalent
Demonstrated proficiency in utilizing Windows based Microsoft Office programs including Word, Excel and PowerPoint
Demonstrated excellent oral and written communication and presentation skills
This position will require working schedule flexibility including the ability to work 2nd or 3rd shift, weekends and/or holidays including immediate response coverage
Proven EIT or active Professional Engineering (PE) license in the State of Florida

Senior Controls Engineer Resume Examples & Samples

Leading development & implementation of technical recommendations and solutions based on collected data
Determining functional and detail system requirements
Verifying design compliance with applicable codes and standards
Demonstrated proficiency in utilizing Windows based Microsoft Office programs including Word, Excel and PowerPoint. Demonstrated excellent oral and written communication and presentation skills

Senior Controls Engineer Resume Examples & Samples

Proven minimum seven (7) years direct experience in electrical/controls engineering within the industrial controls automation industry
Demonstrated subject matter expertise with open and closed-loop feedback control systems, programmable logic controllers (PLC’s), relay logic, electric motors (AC and DC), motor controllers (variable frequency, DC, stepper and servo drives), power conditioning and distributed control networks
Demonstrated, timely field troubleshooting experience including solution development and implementation in the industrial controls, automati or transportation industries
This position will require working schedule flexibility including the ability to work 2nd or 3rd shift, and weekends
Proven EIT or active professional Engineering (PE) license in the State of Florida
Demonstrated experience with software programming including ladder logic (AB or Siemens) and C with real-time operating systems
Bachelor’s or Masters’ degree in Electrical Engineering, Electronic Engineering

Controls Engineer Resume Examples & Samples

Provide leadership and guidance for automation technicians and junior engineers
Develop and maintain standardized work procedures for PLC and automated equipment
Integration of automated equipment
Involved in PLC and automation changes to achieve successful launch of new technology in the OEM powertrain lines

Senior Controls Engineer Resume Examples & Samples

Design, develop, and implement automation control and data solutions for dramatically improving material flows through the factory using Lean Principles. The design includes material arrival at docks through delivery to line-side locations. The focus will be on developing innovative new solutions for manufacturing that leverage automated systems
Concept development, prototype testing, engineering design, and collaboration with 3rd parties on system build, integration testing, project management, implementation, and handoff to operations at Tesla factory locations worldwide
Support advanced trouble-shooting and improvement of existing material flow systems that are beyond the scope of the existing maintenance team
AGV systems development and specification
Knowledge of PLC control
Pneumatic, hydraulic, electronic, optical, discrete voltage, analog, digital, digital bus, etc
Rockwell PLC 5, Logix 5000 with SP, and Siemens. (Mitsubishi, and Toyopuc PLC’s a plus)
Basic signal circuit design and signal communications system architecture e.g. wireless, and fieldbus, industrial networks such as DeviceNet, Ethernet/IP and DH+. (I/Oand CC Link, profibus, and profiNet, a plus)
Knowledge of control configuration or programming in accordance with design documents in order to meet or establish compliance with functional requirements
Tag definition schemes, programming structure techniques, network communications, alarming schemes, I/O structure, process/equipment to be automated, interpreting functional description
Knowledge of data transfer that maximizes throughput to ensure efficiency and reliability
Network topology and protocols, physical media specifications (e.g., copper, fiber, RF,)
Knowledge of Human Machine Interface (HMI) database and reporting functions in accordance with the design documents in order to meet functional requirements
HMI software products such as Intouch, Factory Talk and Ignition, alarming schemes and report configurations, presenting data in a logical and aesthetic fashion, creating intuitive navigation menus, documenting configuration and programming, interpreting functional description
Master’s Degree in Engineering, Business or related program
Solid modeling software package experience a plus

Senior Controls Engineer Resume Examples & Samples

In depth knowledge of Electrical Standards (NFPA79, National Electric code, UL508A)
Advanced proficiency programming industrial equipment
Ladder logic PLCs (Allen Bradley ControlLogix, CompactLogix) and RSLogix 5000
Safety PLCs (Allen Bradley ControlLogix, SmartGuard, Omron, Pilz)
Human Machine Interface (HMI / GUI - AB Panelview)
Demonstrated excellence in programming PLCs. Must have a well-defined methodology for maintaining code structure and organization. Ability to program state machines for complex processes which involve multi-station parallel processing, pick and place automation, data acquisition, and PID control. Proven ability to design fault-tolerant systems with error handling and recovery
Experience creating technical specifications for automated manufacturing equipment is highly desired
BS/MS Electrical Engineering (or equivalent – Majors in: Controls and Computer Control Systems, Mechatronic Engineering, Automation Engineering, etc.)
5+ years of experience as a hands-on Controls Engineer or Applications Engineer working on automation and/or electromechanical systems

Senior Controls Engineer Resume Examples & Samples

Design and develop real-time embedded firmware for closed loop control of power electronics systems
Work closely with power electronics design engineers to implement and evaluate various control strategies and algorithms
Collaborate with the software architecture team to integrate the power converter control algorithms into the system level software architecture
BSEE degree in Electrical Engineering
4 or more years of professional experience with developing embedded C-code for control of power converters (AC/DC, DC/DC, DC/AC)
Strong understanding of digital controllers and experience with their real time implementation
Good understanding of microprocessor peripherals such as ADC, PWM modules, Timers etc
Knowledge in system modeling, sampling theory, importance of sensor/amplifier bandwidths and design of compensation networks
Code execution optimization for digital control loops and signal processing
MSEE in Electrical Engineering with focus on control systems
Experience with modeling and derivation of power converter transfer functions
Experience with VHDL or Verilog coding of programmable logic devices
Experience with SPI, SCI and CAN bus communications
Familiarity with version control of software development

Controls Engineer Resume Examples & Samples

Complete understanding of PLCs and programming with the ability to program/teach robots
Electrical knowledge (National Electrical Code) and control wiring
Excellent interpersonal skills to develop positive relationships with associates, customers and vendors
Intermediate computer skills required
Able to prepare, read, write and interpret reports, instructions, procedures and business correspondence
Must have good organizational skills
Ability to read, write, analyze, and interpret technical procedures, blueprints, diagrams, requirements and business correspondences
3-5 years experience, preferably in the interior component manufacturing environment

Controls Engineer Resume Examples & Samples

Equipment Development, Optimization and Implementation
Design and realization of manufacturing automation equipment for medium and high volume production
Shop lead person for all projects and installations with regard to control systems for production equipment
Instruct and support supplier and equipment buyoffs
Conduct risk assessments and implement finding
HMI programming and system development
Process Development, Optimization, and Implementation
Characterization and validation of new equipment for introduction to the production floor

Senior Controls Engineer Resume Examples & Samples

Assesses the benefits of engineering technology and methods changes to manufacturing operations. Integrates engineering principles and resolves technical obstacles for specific engineering projects
Develops Requests for Proposal and bid analyses, and leads contract negotiations as required to meet business needs. Manages project budget
May oversee facility maintenance and automation specialists (at plant locations)
Manage medium to large capital projects, applying technical expertise and project management methods and tools during design, construction and commissioning
Engineering (electrical, mechanical, chemical or industrial) - 3 years
Engineering design and implementation in particular area of specialization - 5 years
Order management system (if supporting Distribution) - 5 years
Performance metrics development and root cause analysis - 5 years
Warehouse or inventory system implementation (if supporting Distribution) - 3 years
Project management - 1 year
Consumer products or food company and plant experience, either technical or production
Supervision, including direct supervision of contractors
Ability to apply knowledge of multidisciplinary business principles and practices to achieve successful outcomes in cross-functional projects and activities
Solid distribution operations or transportation skills (if supporting Distribution)
Project management skills, including measurement, reporting and financial analysis

Senior Controls Engineer Resume Examples & Samples

Generate specifications and analysis for control systems
Support software and hardware development and final laboratory testing
The Candidate should ideally have experience with modeling control systems in MATLAB/Simulink, as well as knowledge of IMU Gyros and INS/GPS systems
Develop detailed test plans including requirements verification and validation

Controls Engineer Resume Examples & Samples

Conceives of, plans, designs, develops, and implements new electrical systems and/or processes. Defines scope, plans, organizes, leads and directs technical work for new and existing processes and systems
Evaluates current manufacturing system hardware/software, equipment/controls, resolves problems, and makes recommendations for improvement
Works with internal and external resources to ensure all project needs/expectations are met. Monitors and controls costs, timing, and other related aspects of projects
Oversees and directs the maintenance of all documentation related to electrical, hydraulic, and pneumatic areas
Champions continuous improvement efforts to reduce costs and comply with automotive specifications
Assumes responsibility for machine safety and building equipment in respective area. Writes and edits machine control programs to interface process equipment to safely operate production equipment (i.e. program light guards) and avoid malfunctions. Supports related applications
Performs other duties as necessary for completion of projects and achievement of departmental goals. May supervise and/or provide work direction to other staff

Senior Controls Engineer Resume Examples & Samples

Interview stakeholders to detail project requirements and translate high-level requirements into technical direction
Design hardware systems centered on industrial components (processors, I/O, architecture, wiring, HMI)
Assist in support of system failures exceeding the normal scope of maintenance
Understand ride system interfaces and external interactions with the ability to effectively communicate and model these interactions
Perform ride system hazard analyses, including fault tree analysis and FMEA
Analyze the root-cause of failures and an ability to translate these failures to the system level
Stay current on industry trends and technological advances
Lead system, electrical, and software design reviews
5 years in an engineering role designing, troubleshooting, maintaining, and supporting industrial control equipment
Possess strong fundamentals of technical principles, practices, and procedures
Proven to take divergent viewpoints and facilitate win-win situations
Ability to collaborate with peers and to help drive consensus in a group setting
Experience managing technical teams
Experience with multiple programming levels--both at the high-level as well as low-level

Controls Engineer Resume Examples & Samples

Setup and maintain PC, PLC, Robot, HMI, and weld control back-ups on all equipment
Setup and maintain access levels for PLC and robots., documenting all changes
Evaluate and make recommendation on equipment updates, new equipment, and software updates for PLC, HMI, and weld controls and makes approved changes
Troubleshoot programming failures and makes adjustments and document as necessary
Supports efforts to achieve department and plant goals on Employee Opinion Survey
Works with vendors and/or contractors, displaying company’s core values
Performs preventative maintenance on equipment as assigned
Assist in all maintenance and repair work in either the plant or on the grounds
Trouble shooting of electrical, hydraulic, pneumatic, and HVAC as needed
Welding/fabricating and painting as required
Responsible for helping maintain a clean and safe work environment
Works in a safe manner and observes plant safety rules and regulations at all times
Aware of all Health, Safety & Environmental policies
Know and understand Victor Mfg. Quality policy
Perform all other duties as required
Two or four year degree in mechanical or electrical engineering or related field preferred and/or 4 years job related experience
3-5 years experience working with PLC and program robotic equipment
Knowledgeable in Magna/Cosma equipment build standards
Must have excellent interpersonal, communication, and organizational skills (verbal and written)
Ability to work with a sense of urgency to meet deadlines
To apply common sense understanding to carry out instructions furnished in written, oral, or diagram form
To deal with problems involving several concrete variables in standardized situations

Senior Controls Engineer Resume Examples & Samples

Minimum 5 years of experience in the engineering and design of embedded hardware and firmware and related electrical systems
Excellent communication skills including written and verba
Technical and Creative Problem solving skills
Good team spirit and ability to work and collaborate well with various stakeholders
Demonstrated ability to work individually with minimal supervision or as an integral part of a team
Ability to juggle multiple high-priority projects simultaneously
Passion for creating high quality/reliability, high duty cycle technology to achieve a creative goal

Controls Engineer Resume Examples & Samples

Ability to communicate and work with people inside and outside the Department as necessary to execute these responsibilities
Knowledge of lean manufacturing processes and project management
Experience of working in an FDA regulated environment would be an advantage
Knowledge of controls engineering theories, methods and work measurement techniques
Good working knowledge of a range of PLC types. GE and Schneider Electric experience would be an advantage
Knowledge/experience of CE marking requirements for machines would be an advantage
Experience in commissioning and de-bugging new machines / processes
College graduate with a degree in Electrical, Electronic, Controls or related Engineering discipline with 5+ years relevant controls/programming experience
Or diploma or trades qualification in Engineering with at least 5 years relevant experience

Controls Engineer Resume Examples & Samples

Update, modify, and continuously improve existing controls systems including robotic programs, ladder logic programs, relay logic, electrical distribution, motor controls, operator interface, hydraulics, and pneumatics distribution and control
Design and develop new machine controls including robotic, electrical, electronic, hydraulic, pneumatic and vision systems
Coordinate with engineering and maintenance on existing machine control modifications to robotic, electrical, electronic, hydraulic, pneumatic and vision systems
Create, maintain and keep current all hard copies and electronic data bases: all electrical, hydraulic, and pneumatic schematics; panel layouts; PLC, operator display, operator interface, and robot programs; machine power distribution and all related vendor controls component part documentation
Schedule and complete back ups of all electronic machine control and robotic programs on set schedule
Implement and maintain data collection system from shop floor processing equipment
Maintain and expand existing plant floor machine control to Ethernet gateways, links and connections
Maintain all sub machine control data highways
Maintain and update controls portion of machine standards
Coordinate with and aid company systems personnel with plant floor Ethernet machine drop routing and Ethernet message traffic control
Complete correspondence, forms and reports using personal computer and applicable software
Handle confidential information on a regular basis
Encourage safety and housekeeping practices and lead by example
Promote and facilitate Open Door process, effective communication and Fair Treatment
Participate in Continual Improvement activities
Bachelors degree in a related discipline, i.e. Electrical Engineering, Industrial Technology, etc., or equivalent experience and education
Electrical controls engineering background desired
Complete knowledge of and ability to design and use relay logic, ladder logic, pneumatic logic and hydraulic logic
Understanding of and ability to use java C+, C++ and Visual Basic
Complete understanding and ability to use Excel, Word, Access, Acad 2000 or Acad 2000LT, and all related computer software for machine programming, backup and monitoring
Experience with Allen Bradley Processors, Motoman Robots and Fanuc Robots a plus
Demonstrate understanding of how job performance affects product quality and customer satisfaction
Work well with others; build and maintain positive Team Member relations
Prepare, read and interpret written reports, instructions, procedures and guidelines
Effectively present information and respond to questions from management, Team Members, suppliers and customers
Read and interpret blueprints and schematics
Maintain confidentiality, and use discretion and tact
Manage and schedule multiple priorities and meet deadlines
Able to work flexible hours to be available for three shifts and weekends
Able to use computer and software as required

Senior Controls Engineer Resume Examples & Samples

Develop controls solutions for next generation HVAC products. Initial focus on embedded HVAC control algorithms using the model-based design (MBD) technique (i.e., using physics-based dynamic plant models)
Controls and model requirements definition, controls architecting, design, analysis, implementation, and verification (using MiL, SiL & HiL techniques) consistent with design requirements
Provide technical leadership and mentoring to less experienced Engineers

Senior Controls Engineer Resume Examples & Samples

Provides technical guidance and mentoring as required to Show and Ride Responsible Engineers (REs) within the day-to-day detailed installation, test, and adjust activities in the field. Builds strong team cohesion and motivation within the Attraction Technical Team
Performs all technical duties and takes all technical responsibilities in the absence of Responsible Engineer support personnel
Oversees all technical interaction with Attraction Responsible Engineers, Vendors, Sub-contractors, and other relevant third person parties involved with Show and Ride systems. Develops an open working relationship with the Specialty & General Contractors to insure a clear line of communication regarding installation, test, and adjust activities
Advises, coordinates, and is accountable to the Director of Engineering regarding the status and engineering quality of Show & Ride systems including areas of risk or potential future risks
Understands and actively participates in Environmental, Health & Safety responsibilities by following established USH policy, procedures, training and team member involvement activities
1-3 Years: Vendor Management experience with significant in-field installation experience is required
5-7 Years: Experience with Allen Bradley Programmable Logic Computers or equivalent is preferred
Demonstrates proficient computer skills to include Microsoft Office and AutoCAD
People and management skills

Controls Engineer Resume Examples & Samples

1)Follow and enforce all plant safety rules and policies
3)Update, modify, and continuously improve existing controls systems including robotic programs, ladder logic programs, relay logic, electrical distribution, motor controls, operator interface, hydraulics, and pneumatics distribution and control
4)Design and develop new machine controls including robotic, electrical, electronic, hydraulic, pneumatic and vision systems
5)Coordinate with engineering and maintenance on existing machine control modifications to robotic, electrical, electronic, hydraulic, pneumatic and vision systems
6)Create, maintain and keep all electronic data bases: all electrical, hydraulic, and pneumatic schematics; panel layouts; PLC, operator display, operator interface, and robot programs; machine power distribution and all related vendor controls component part documentation
7)Schedule and complete backups of all electronic machine control and robotic programs on set schedule
8)Implement and maintain data collection system from shop floor processing equipment
9)Maintain and expand existing plant floor machine control to Ethernet gateways, links and connections
10)Maintain all sub machine control data highways
11)Maintain and update controls portion of machine standards
12)Handle confidential information on a regular basis
13)Encourage safety and housekeeping practices and lead by example
14)Promote and facilitate Open Door process, effective communication and Fair Treatment
15)Participate in Continual Improvement activities
16)Adhere to customer requirements, Business Operating System and company policies
17)Promotes good housekeeping (5S)
18)Perform other duties as required
Use of java C+, C++ and Visual Basic
Design and use relay logic, ladder logic, pneumatic logic and hydraulic logic
Use of RS232, RS422, DH485, Ethernet, DH+, Device Net, Control Net and remote I/O communications protocol
Ability to work well with a group or team & to build and maintain positive Team Member relations
Work flexible hours to be available for three shifts

Controls Engineer Resume Examples & Samples

Read and understand project specifications and MEP drawing sets
Performs complex tasks requiring intermediate to advanced level programming experience
Utilizes company or customer standard programs for designing the graphic function blocks for assigned projects. The goal is to utilize standard programs on multiple projects and only utilize custom programs where it is absolutely necessary
Tests the project’s programs to ensure they meet the specified sequences of operation and that they perform according to industry standards
Know how to check out an HVAC system including point-to-point, determining the proper operating ranges for field devices, as well as complete functional system checkouts
Creates project database utilizing company and customer standards
Contribute to and maintain programming and graphics standards library
As needed, conduct graphics engineering functions. Which include: create Equipment and Floor plan graphics per project documents, create ALC graphics submittal packages as required, review graphics as a completed package, for completeness and accuracy, develop and maintain graphic library, and participate in solution of job-related graphic problems
Participate in solution of job-related software and/or graphic problems
Coordinate and participate in system specialist hand-off meetings for the turnover of complex software projects
May be required to provide project specific customer training
Must be able to communicate with third party BAS equipment manufactures to determine integration solutions
Must be able to troubleshoot IP, BACnet and Modbus networks physically and using software protocol analysis tools
Must possess the ability work well with others in a team environment as well as individually
Maintain a professional presentation in appearance at all times
Must be able to multitask – be a able to work on multiple tasks/ projects at one time
Must be able to work with; and be familiar with, database structures including but not limited to MS SQL and My SQL
May be required to develop, under direct supervision, web services (SOAP/XML)applications for custom reporting and data manipulation projects
May be required to develop, under direct supervision, applications to retrieve data directly from database engines for customer reporting and data mining projects
Effectively communicate with fellow employees and actively participate in team building
Provide technical assistance to the sales engineer team

Controls Engineer Resume Examples & Samples

Performs all technical duties and takes all technical responsibilities as the Responsible Engineer Manages all technical interaction within the team, Vendors, Sub-contractors, and other relevant third person parties involved with Show and Ride systems. Develops an open working relationship with the Specialty & General Contractors to insure a clear line of communication regarding installation, test, and adjust activities
Enforces Show and Ride technical principles to provide a quality product and necessary deliverables to our customer. Supports and advises the Attraction Manager/Director on how best to achieve this goal
Bachelor’s degree from a four year college or university in Mechanical Engineering or Electrical Engineering is considered
5-7 Years: Theme Park specific experience is highly preferred; or equivalent combination of education and experience is required
3-5 Years: Experience with Allen Bradley Programmable Logic Computers or equivalent is preferred

Controls Engineer Resume Examples & Samples

Demonstrate a visible commitment to safety
Work directly with project teams on the technical scopes of the project throughout the final phases of design, installation, test & adjust and turn-over
Develop software and/or hardware for systems, typically leading “small” systems/projects. This includes developing and reviewing system requirements, specifications, and architectures
Designing at a component level, producing flow diagrams, and/or other design documentation; and developing test plans. This also includes leading testing efforts, producing documentation at a level that will allow other engineers to maintain the system, producing user documentation to describe system operation, and releasing drawings
Hold design and peer reviews for those projects for which responsible, and participate in reviews of other systems
Provide engineering support and technical expertise to the Engineering Services teams (maintenance)
Troubleshoot technical problems and propose maintenance and/or engineering solutions for resolution as needed
May direct the work of interns, designers, engineers and/or technicians
May be required to travel within China as well as to the US and other international locations for training, design reviews, manufacturer reviews, etc
2 to 6 years of experience in an Engineering position (Disney Parks and Resorts Internship Experience preferred)
Experience in control system design (hardware/electronics)
Scientific or real-time programming skills (PLCs, C/C++/Visual C, Delphi)
Experience troubleshooting computer-based systems at a systems, hardware and software level
Experience leading/mentoring other junior engineers
Experience working on large scale projects
Strong oral and written communication skills. Bilingual in Chinese and English is required
Team Player with good relationship skills
Problem analysis and resolution skills
Understanding of controls/hardware engineering principles
Understanding of control systems and software systems
Engineering analysis and simulation skills
Proficient in engineering requirements and specifications
Stays current on industry and technological advances
Self-starter with the ability to manage issues through to completion

Controls Engineer Resume Examples & Samples

Preventive maintenance on all production and environmental control equipment
Assist with and learn troubleshooting of production and facilities equipment breakdowns
Installation of electrical equipment
Fabrication for machinery and equipment
Safety precautions and proper isolation of circuits up to and including 600 volts single and three phase systems
Must be a licensed Electrician
Dual Electrician/Millwright preferred
Ability to learn and comprehend electrical schematics, codes & electrical safety, electrical/electronic components, single and three phase power up to and including 600 volts, hydraulics, pneumatics, mechanical equipment, and welding
Strong academics in math and physics
Aptitude for electrical and mechanical equipment
Aptitude to learn new skills, including electrical theory and drafting, CNC’s, PLC’s, etc
Self-motivated, ability to follow-up on tasks through to completion
Proven track record for performance and attendance in existing position
Experience/Working knowledge of printed circuit board design and manufacturing would be an asset
Exceptional troubleshooting skills, together with high degree of mechanical expertise and computer knowledge
Strong background in manufacturing related to injection molding, coating, and assembly preferred
Able to work flexible hours and be available for overtime as required

Senior Controls Engineer Resume Examples & Samples

Design and drafting of hardware layouts, including networks and end devices, to meet the specification of all assigned projects
Creation of sequences of operation for electrical and mechanical equipment when required
Development of control software to satisfy sequences of operation
Mentorship of other engineering department employees
Creation and implementation of organization-wide hardware and software standards
Oversight of engineering deliverables
Translation of project specifications and MEP drawing sets into robust and cost effective hardware and software designs
Development, testing, and troubleshooting of control programs using an advanced knowledge of Automated Logic's Logicbuilder software
Development, testing, and troubleshooting of graphical user interfaces using an advanced knowledge of Automated Logic's Viewbuilder software
Specification, configuration, testing, and troubleshooting of third party interface programs and networks
Guidance of field personnel in the check out and start up of HVAC systems
Creation and maintenance of in-house and customer standards for hardware and software design
Coordination of and participation in engineering to field hand-off meetings for the turnover of complex software projects
Mentorship of engineering department employees
Identification of opportunities for training and improvement both within the engineering department and within the larger company as a whole
Management of personal and departmental workflow
Development, improvement, and enforcement of internal processes and procedures
Familiarity with syntax and implementation of SQL, MySQL, PostGRESQL queries for the purposes of retrieving and updating data
Ability to perform and instruct others to perform any and all WebCTRL system maintenance tasks including backups, migrations, replications, clippings, and merges
Assistance of the sales and engineering teams in matters of higher than average technicality

Controls Engineer Resume Examples & Samples

Utilize company or customer standard programs for designing the graphic function blocks for assigned projects
Create project database utilizing company and customer standards
Conduct graphics engineering functions which includes: creating equipment and floor plan graphics per project documents, create ALC graphics submittal packages as required, review graphics as a completed package, for completeness and accuracy, develop and maintain graphic library, and participate in solution of job-related graphic problems
Coordinate and participate in system specialist hand-off meetings for the turnover of complex software projects. Selects materials including DDC modules, field sensing and control devices, dampers and valves to meet the project requirements
Completes each assigned project focusing on customer satisfaction and specification compliance while trying to maintain budgetary guidelines

Controls Engineer Resume Examples & Samples

Understands and actively participates in Environmental, Health & Safety responsibilities by following established Universal Orlando policy, procedures, training and Team Member involvement activities
Experience utilizing: PLC-5, SLC-500, ControlLogix, CompactLogix; PanelBuilder 1400E, PanelBuilder32, RSView 32, RSLinx, RSLogix 5, RSLogix 500, RSLogix 5000 and RSNetWorx; Allen-Bradley PLC hardware and software
Anitech and Gilderfluke show system controllers experience preferred
1305 and 1336 variable frequency drives experience preferred
Data Highway Plus, Remote I/O, ControlNet, DeviceNet, Ethernet, DMX and SMPTE experience preferred
6-8 years "Hands-on" experience with PLC automated and control systems required; or equivalent combination of education and experience
Work on water ways, ponds or water attractions
Work at heights greater than 4 ft
Perform maintenance or servicing on powerized (energized) equipment (pneumatic, hydraulic, electrical)
Use a motorized company vehicle
Be exposed to noise (example: having to raise voice to communicate to team members nearby)

Controls Engineer Resume Examples & Samples

Provides project status of assigned task list items to senior level engineers, Engineering Manger and/or appropriate ride manager on a regular basis. Updates project status via Maximo on a regular basis
3-5 years demonstrated project engineering experience of control and software systems in an engineering environment for the development of dynamic motion systems in a theme park industry required
3-5 years field experience of theme park technical fault analysis/isolation experience required
5-7 years engineering experience in control systems and installation utilizing PLC’s, ladder logic, variable frequency drives and servo controls in a theme park or equivalent environment required
3-5 years "Hands-on" experience with PLC automated and control systems required; or equivalent combination of education and experience

Controls Engineer Resume Examples & Samples

1) Understand and promote Magna’s philosophies and Employee’s Charter
2) Comply with all operational/procedures/policies as stated in the employee Environmental Health and Safety programs
3) Establish and maintain communication with other team members
4) Install, program and troubleshoot Device Net and Control Net Networks
5) Develop and implement HMI packages using RS View Studio and Panel Builder 32
6) Design electrical control systems
7) Develop and edit electrical schematics using AutoCAD
8) Troubleshoot electrical control systems
9) Program and troubleshoot Beckhoff PC-based control systems
10) Troubleshoot Indramat Servo drives
11) Provide technical support to Assembly/Press Personnel
12) Establish/validate process controls
13) Use statistical techniques and conformance requirements to minimize need for redundant verifications
14) Support continuous improvement and lean manufacturing processes
15) Perform other duties as required
Fanuc Robotic and Pilz experience
Power Flex Drives and Cognex experience
Profibus, Servos and Siemens ProTool experience
Power distribution experience in plant sub-stations

Controls Engineer Resume Examples & Samples

Perform all duties in a safe manner in accordance with Section 28 of the Occupational Health & Safety Act and Regulations for Industrial Establishments—Duties of Workers
Maintain safety standards of equipment and work area and perform all duties in a safe manner in accordance with the safety policies of Karmax
Organizing and coordinating projects with other technical employees to ensure that productions and quality standards outlined by the company and/or customer requirements are fulfilled
Assists in the training of Trade Co-op Students, Apprentices and Journeyman in accordance with the principles of the Employee Charter and the policies and procedures set out in the Karmax Handbook
Assist in plant support, troubleshooting, repairs and system improvements
Perform all duties in an environmentally responsible manner in accordance with the Karmax Environmental Policy Statement—3 P’s
Excellent mathematical, analytical and organizational skills
Microsoft Office, VB, AutoCAD
Able to safely operate all Material Handling Equipment (Scissor/Boom Lifts, crane, buggy) in assigned area of responsibility
Must be able to work with and communicate effectively with other employees, supervisors and trades

Controls Engineer Resume Examples & Samples

Partners with operations, maintenance and IT regarding print apply system, compliance or reject area issues, and conveyor troubleshooting
Creates daily reports reflecting MHE/conveyor throughput
Ensures MHE as related to WM servers are running smoothly by resetting messages as needed to repair broken pipe/communication errors
Creates and manages user accounts within SortDirector and PickDirector
Monitors SortDirector system to ensure processes are running and system is behaving normally
Helps consolidation team work with logical destinations in SortDirector and troubleshoot carton routing issues
Works with Dematic and operations team to coordinate implementation of Dematic software fixes and modifications
Troubleshoots Put-to-Light processing issues
In-depth knowledge of conveyor systems
Project Management – time management and organizational skills
Working Knowledge of sort and pick director - warehouse controls preferred
Knowledge of WMI
Working knowledge of scanner logic and configuration preferred - Data logic / Scanners / Fast Label print engines desired
Capable of troubleshooting automated conveyor systems
Familiarity with windows server 2008

Controls Engineer Resume Examples & Samples

Perform control system engineering and design reviews using standardized methods and practices
Have working knowledge of Allen Bradley Hardware and Programming
Knowledge of PLC and/or CNC hardware and software
Knowledge of servo drive hardware and software

Controls Engineer Resume Examples & Samples

Develop electrical and controls system design solutions based on engineering principles
Provide technical support to external and internal customers
Resolve operational problems related to projects and minimize delays or unexpected cost increases
Responsible for project success whether project leader or as part of a project team
Ensure all relevant safety objectives and legal requirements are observed for all work completed
Identify and address design parameters and engineering problems and ensure solutions are implemented
Analyze project requirements and perform technical calculations supporting design including electrical requirements, robotic safety standards, and motor controls
Create and finalize designs to meet project requirements
Create accurate Bill of Materials
Define equipment and parts from external suppliers
Conduct cost and time estimation
Oversee project workflow and support internal and external resources to ensure timely delivery of projects, expected quality, and allotted budget
Electrical, software design of customized solutions including manufacturing automation and safety systems. Able to maintain project scope and identify project creep
Support manufacture, build and validation of systems which include pneumatics, servos, vfd’s, relays, communication networks, touchscreens, pushbuttons and robotic integration
Create customer documentation such as user manuals, programming diagrams, network diagrams, and electrical drawings
Ability to architect programs that are simple to test, well documented and versatile
Maintain accurate records and files according to quality standard
Commission customized products and systems onsite and at customer facilities
Modifies systems upon customer’s request and documents the amendments accordingly
Provide high quality pre-sales, design-in and post-sales technical support to customer
Performs other duties of a similar nature or level
High School diploma required, College or Technical Education from accredited institutions preferred
4 years experience in industrial electrical environment
5+ years of experience with new equipment installation
Knowledge of hydraulics, pneumatics, industrial power distribution, and PLC controlled equipment
Experience with VB, Python, and JavaScript is beneficial
Experience with Fanuc and Epson Robots is beneficial

Controls Engineer Resume Examples & Samples

Proficiency with process integration and electromechanical / mechatronic systems
In depth knowledge of Safety standards (ANSI/RIA15.06, OSHA)
Ladder logic PLCs (Allen Bradley ControlLogix, Mitsubishi Q series, GE Fanuc) and RSLogix 5000
Field bus Networks (AB DeviceNet, Ethernet IP, Safety rated field bus networks)
Ethernet communications between machine PLCs and database systems
Proficiency selecting appropriate circuit protectors, wire and cable, sensors, safety hardware, PLC hardware, remote I/O, VFD and servo systems
Proficiency creating detailed electrical and fluid schematics in CAD (AutoCAD Electrical preferred)
Experience with Vision systems (Cognex, Keyence, Fanuc)
Proficiency with 3D CAD packages such as with SolidWorks and CATIA is a plus

Controls Engineer Resume Examples & Samples

Develop programming standards for PLC and automated systems
Act as shop liaison to IT department for MES (Manufacturing Execution System) development and implementation. (product information tracking)
Instruct and manage supplier and equipment buyoffs

Senior Controls Engineer Resume Examples & Samples

Development (design, implement, validate and debug) of advanced camera based algorithms for Drive Assistance Systems
Definition, integration, testing, delivery and maintenance of automotive vehicle control software for applications such as Lane Keeping, Lane Centering, or Adaptive Cruise Control, ultimately leading to semi-autonomous driving
Ability to understand the vehicle dynamics to properly choose the best control methodology for a stable solution
Ability to understand the target processing hardware’s effect on the time domain for the chosen controller method
Benchmark competitor’s solutions and determine best ways to improve or surpass the competition
Develop application control algorithm software to meet Systems Level Specifications
Work closely with systems engineers to develop vehicle control algorithm requirements and designs
Planning, scheduling, monitoring and reporting of all algorithm / software related
MS, Engineering in Control Theory centered program or higher
10 + years of experience in developing algorithms using Matlab/Simulink and/or C
Experience in automotive embedded real-time control system development
Development of portable, reusable and modular software in automotive environment
Experience with MathWorks – Matlab/Simulink modeling and autocode generation
Bench and vehicle level validation of controls and software implementation
Must be self-motivated to complete a task and/or lead projects even if it is outside of just the Controls/Software realm. “Can Do Attitude”
Experience in developing software for the control of Driver Assistance Systems utilizing forward and rear facing cameras
Experience in developing and implementing software for various displays and HMI
Experience in developing scripts in Script-Fu, Python, Perl etc
Knowledge of image processing and/or prior experience with vision based products
Knowledge or experience in implementing and integrating OEM specific Automotive Vehicle Networks (CAN and/or LIN) embedded software
Knowledge of using a disciplined software development process based on CMMi or SPICE process models

Controls Engineer Resume Examples & Samples

Troubleshoot PLC, robot, and other automation problems
Update program backups for automation
Program new installations of Transmission and conveyor systems

Controls Engineer Resume Examples & Samples

Lead in developing equipment standards and verification that sourced equipment meets established standards to include tool follow-up at suppliers
Coordinating Equipment/Manufacturing Reviews (Internal and Executive Reviews) with cross functional team with defined expectations and secures buy-off from internal customers on equipment strategy/processes
Evaluate new processing methods technology for application purposes against new business opportunities
Participate in make verses buy equipment decisions
Participate in developing tooling standards and verification that sourced tooling meets established standards in assembly
Creation of Manufacturing flow charts and equipment capacity studies
Lead for all new Program Capital Expenditures assigned to include equipment / tooling / infrastructure. Responsible for the specification, robustness, procurement and installation of metalizing, coating and assembly equipment along with support equipment for same. Provide launch support for assigned equipment
Regular communications with program team as it relates to new program awards and status for systems pertaining to new launches
Support Advanced Activities initiatives to further develop Customer relationships and seek new business
Support operations on troubleshooting complex issues in assembly, molding and coatings as required
Good working knowledge of project information and project interdependencies in order to make informed decisions
Meet your commitments confront and elevate issues timely
Participate in corrective actions for Customer complaints
Supervise project team internally and external contractors
Post-secondary education in Industrial / Mechanical / Electrical Engineering or Technologist where a Bachelor Degree would be an asset
Minimum of 5 - 7 years Engineering and Manufacturing experience in the Automotive and/or Automotive Supply Base sector focusing on Assembly Methods, Molding, Coating and Tooling
Experience in an Integrated Product Development Team environment preferred
Knowledge of Problem Solving methods (Red X, Six Sigma, 8D, etc…) preferred
Able to drive accountability down to project members (internal and external) through structured requirements, expectations and timelines
Good PC Application Skills
Good project management, planning and scheduling skills
Review and analysis of data from Capability Studies
Ability to interpret and design electrical, hydraulic and pneumatic drawings
Programming of Programmable Logic Controllers with advanced functionality (PID, motion control, serial and Ethernet communication)
Understanding of internal data acquisition system - Trans4M, QSI, Pro8
Experience with various Maintenance and tooling activities, knowledge of product design and production systems
Excellent follow-up tools and mechanisms
Ability to travel as needed basis to equipment suppliers and other Magna Divisions
Understanding of asset re-utilization and planning to limit additional requirements
PDP and Business Protocol Adherence, PDP documents to be completed as per program milestones and evidence provided for electronic binder

Senior Controls Engineer Resume Examples & Samples

New Product Development & continuous product improvement
Write PLC software programs for new & existing machines
Specification of and sourcing of electrical and control related components & circuit
Technical support of existing installations
Assist with creating machine operation and technical manual
Integration & support of new projects at customer sites
Formalise NPD structure, documentation & cost control
B.Eng in Electrical Engineering or equivalent
Control engineer minimum 6 years post qualification working in industrial automation environment
Documented PLC programming experience with Allen Bradley, Siemens
Experience in software development and testing for Industrial Automation projects
Experience in motion control - servo and stepper applications
Experience in vision systems - e.g. Cognex, Keyence
Experience in serial and ethernet communications in industrial applications
Design of electrical circuit for automation project

Controls Engineer Resume Examples & Samples

Coursework in analog and digital circuits, control systems, logic, and programming
Demonstrated proficiency programming and debugging mechatronic systems
Exposure to programming microcontrollers and motor controllers
Proficiency with CAD (AutoCAD, CATIA, SolidWorks, CATIA) is a plus
Well organized with meticulous attention to detail
Mastery of Word, Excel, PowerPoint, Visio
BS Electrical Engineering (or equivalent – Majors in: Controls and Computer Control Systems, Mechatronic Engineering, Automation Engineering, etc.)

Controls Engineer Resume Examples & Samples

Designs, develops and supervises all aspects of electrical control systems, equipment and machinery
Responsible for installation and technical support of PLC and Soft PLC based hardware and software
Publish detailed test strategies, test plans, and test cases. Work with product teams to define these test strategies
Take the lead role in investigation and diagnosis of problems encountered; may include the identification of work around or corrective procedures
Ability to review requirement specifications (System, Software Functional) for correctness against test cases
Coordinate and actively participate in definition of test philosophies and methodologies for projects and activities
Coordinate and actively participate in ensuring proper execution of test procedures and automated test suites and scripts
4 + years’ experience in related field
Knowledge with devices utilizing multiple forms of communication including Ethernet based to serial communication, PC based control solutions similar to Wonder ware/ Steeplechase/ Think & Do
Experience with SCADA programming
Knowledge of Basic & Advanced techniques used to program PLC logic
Has previous experience writing PLC , SCADA, Soft PLC logic programs from scratch
Has a proven record of being able to troubleshoot equipment controls similar to HMI, Touchscreens, PLC’s, VFD’s, Remote I/O Networks

Controls Engineer Resume Examples & Samples

2+ years of controls engineering experience
1+ year experience in Microsoft Office experience
Ability to independently troubleshoot all body equipment and continuously evaluate equipment for improvement for quality and delivery
Kawasaki programming, RS Logics, Microsoft office experience
Experienced in laser burning
Simulation modeling exposure
Experience with TQM and Kaizen Methods
Fundamental working knowledge of PLC logic and controls (RSLogix)
Electrical Background (electrician or technician)
Familiarity with VFD’s, Armor starts, encoders, network/Ethernet controls

Controls Engineer Resume Examples & Samples

NEC Electrical Code, NFPA guidelines, and OSHA safety, Safety PLC Standards (Class I Div III)
Fundamental troubleshooting skills in fast paced environment
Electrical design, and systems analysis
Allen-Bradley Micrologix, SLC 50x, & ControLogix PLC’s
Allen-Bradely/Rockwell Programming Suite (RSLogix 5/500/5000, RSLinx, RSView, RSNetworx)
Siemens Step 7, Simotion, S7 Distributed safety, Drives ES/Simotion, S7 SCL
WinCC Flexible2008
Siemens TIA Portal V11
Distributed control communications (DeviceNET, ControlNET, Data Highway, Profibus and Profinet)
Experience with Microsoft SQL Server applications, including a fundamental understanding of database design and implements
Experience with OPC servers a plus
Computer networking (TCP/IP)
Computer operating systems (Windows XP, Windows 7)
Visual Studio in C#
LabVIEW
Mistake Proofing
Engineering Economics
Systems Integration/Automation
Lean manufacturing and Six Sigma knowledge a plus

Controls Engineer Resume Examples & Samples

Fluent in Allen Bradley RS Logix programming language with the technical skill set to create programs from a blanks slate, modify existing programs, and manage change control
Create, modify, and maintain automation applications so that operation, diagnosis, and recovery of complex systems is simple and straight forward for line operators and maintenance technicians
Work collaboratively with operations, engineering leads and managers to set goals and track deliverables
Manage automation systems software and hard ware life cycle phases for all shop equipment providing a high level of availability, reliability, and serviceability

Senior Controls Engineer Resume Examples & Samples

Ladder logic PLCs (Allen Bradley RSLogix 5000 or Siemens S7/TIA Portal)
Demonstrated excellence in programming PLCs. Must have a well-defined methodology for maintaining code structure and organization. Ability to program state machines for complex processes which involve multi-station parallel processing, pick and place automation, data acquisition, and PID control
Proven ability to design fault-tolerant systems with error handling and recovery
Proficiency programming and fine tuning variable frequency drives
Exposure to a wide variety of production machinery, industrial sensors, and equipment (LVDT and pressure transducers, dispense systems, temperature controllers, DC nutrunner torque controllers, current and power meters, etc.)
Experience creating technical specifications for automated manufacturing equipment is desired
Knowledge of production quality metrics and statistics is a plus

Controls Engineer Resume Examples & Samples

Plans and executes projects involving compressor, generator, and gas and steam turbine controls. Designs software configuration packages according to project requirements. Designs operator interface graphics and network topologies. Releases system design to manufacturing
Ultimately responsible for compliant, high-quality engineering solutions delivered to the customers
Engineers, configures and develops software for control systems according to customers’ requirements and specifications and GE standards
Ultimately responsible for all aspects of field engineering, field services, commissioning, start up and project handover to customers. Quality project installation, timeliness and customer satisfaction are key measurement criteria for this position
Responds to customers’ call out services requests
Participates in the FAT (factory acceptance test), customer approval and system handover processes, working closely with project managers, customers’ and suppliers’ representatives
Provides assistance to field engineering and field installation personnel during site start-up and commissioning phase, both remotely from office and on customer sites
Leads customer service issues resolution, warranty and post-warranty customer support
Participates in customer specification clarification and FEED (front end engineering design) documents preparation during ITO (inquiry-to-order) phase
Works closely with other functions in the team to develop opportunities, formulate and present GE solution to customers. Overnight travel (20-50%) will be expected
BS Electrical, Mechanical, Mechatronics, Electronics or Instrumentation engineering degree
At least 3 years of engineering experience in O&G segment, specifically in compressor control applications, and gas/steam turbine control, including experience and knowledge of compressor process applications. Experience working in dedicated Unit Controllers. Prefer DCS and PLC systems experience
At least 1 years of experience in developing software and hardware products in the area of Industrial Controls
Knowledge of IEC, ISA, Shell Design/Eng. Standards, CSA, ATEX, CE, and HSE/Hazop experience
Must be able to generate immediate credibility with customers, suppliers, GE engineering communities
Strong analytical, interpersonal and computer skills as well as the ability to multi-task in a dynamic, geographically dispersed team environment are required
Team player personality with high energy level, ability to manage global teams in matrix environment and start-up business mentality are keys to success in this position
Excellent technical, analytical, spoken and written English skills
Customer-focused skills, demonstrated by experience in project engineering, customer services or project management, are essential
Familiarity with GE and non- GE turbines and Compressor equipment
Field Engineering Experience with Turbine Control Retrofits a strong plus
Mark VI and Mark VIe control system programming and system design
Distributed Control System programming and system design

Controls Engineer Resume Examples & Samples

Engineer control, protection, and balance of plant systems for hydroelectric plants that meet customer specifications, company policies and standards, and good engineering practices
Develop programmable logic controller (PLC), Human Machine Interface (HMI) and Supervisory Control and Data Acquisition (SCADA) software and networking, protocol solutions to achieve project functionality, data collection, and interface requirements
Prepare test plans, execute factory and site testing, and commission hardware and software
Execute role on projects so as to grow gross sales, increase gross margins, and exceed customer expectations
Provide technical leadership to peers and teams assisting them to meet project deliverables
Identify and solve root cause of issues and problems
Lead or participate in strategic initiatives like cost takeout and continuous improvement
Comply with internal ISO process, design standards, and re-use targets
Bachelor's degree in engineering from an accredited university or college
Minimum of 5 years of experience in engineering electrical and/or control systems
Ability to program and modify Schneider Electric, Allen-Bradley, and/or GE devices (PLC, servo drives, touch panels, HMI, programs)
Ability to manage multiple projects / assignments simultaneously
Ability to communicate, motivate or persuade with verbal and written communications
Working knowledge of industrial communication protocols such as Modbus, Simple Network Management Protocol (SNMP), Open Platform Communications (OPC), Dynamic Data Exchange (DDE), Transmission Control Protocol / Internet Protocol (TCP/IP)
Experience in communication protocols, networking, cyber security
Experience leading initiatives of moderate scope and impact
Ability to lead or work effectively in multi-cultural and cross-functional teams to complete projects on-time and within budget
Working knowledge of Institute of Electrical and Electronics Engineers (IEEE) Standards for process control
Working knowledge object oriented concepts and data structures
Working knowledge of user experience and usability concepts for User Interface (UI) development
Working knowledge of American National Standards Institute (ANSI) / International Society for Automation (ISA) 101
Working knowledge of Agile development processes
Bias for productivity and focus on outcomes
Ability to make decisions and prioritize outcomes with sense of urgency

Ooem Controls Engineer Resume Examples & Samples

Minimum of 5 years of engineering experience, 3 of which with Controls
Strong knowledge of gas turbine controls with demonstrated technical credibility
Knowledge of and/or prior experience in Controls Engineering
Prior experience working directly with gas turbine customers
Experience defining technical programs and design & development of new products and upgrades
Strong leadership skills, capable of involving and influencing all levels of GE and customer organizations
Demonstrated interpersonal skills, coaching expertise and success working across internal business functions
Prior controls engineering experience
Self-starter with energy and positive attitude and legacy of delivering on commitments in a fast paced dynamics environment
Strong technical aptitude, including a solid understanding engineering tools and systems
Ability to thrive in a highly matrixed team environment
Communicates the business vision effectively in an open and consistent manner
Communicates messages clearly and concisely
Can energize teams through inclusiveness and connection with people

Senior Controls Engineer Resume Examples & Samples

Important to meet requirements to be considered
BS degree in related field plus 12 years of Gas Turbine Controls experience or Master’s degree plus 8 years of Gas Turbine Controls experience or PhD plus 6 years of experience in related field Gas Turbine Controls
Industrial control experience with ladder logic applications
Availability to travel 80% Office 20% Field support

Controls Engineer Resume Examples & Samples

Share engineering information and promote open dialogue
Prepare invention disclosures to protect the technology that provides a competitive advantage to the business
BS degree in related field plus 3 years of experience in related field or Master’s degree in related field plus 1 years of experience or PhD degree in related field
Green Belt certification within 1 year of hire date / Green Belt certified
Demonstrated ability in managing own projects
Familiarity with design, test and analysis tools and systems

Senior Controls Engineer Resume Examples & Samples

Works on capital projects including the review of electrical, controls, and network drawings, programming, and commissioning of the controls system, and providing start-up support including troubleshooting and loop tuning
Minimum Bachelor’s Degree in Engineering
5-10 years industry experience in Electrical, Instrumentation, and Controls Engineering
Experience in PLC & HMI Programming including Allen Bradley PLCs and GE iFix HMIOperations performed 7 days a week 24 hours a day; therefore, continuous support is required including rotational weekend on call support
Bachelor’s Degree in electrical or controls engineering preferred
Ability to work independently and report on work activity
Understanding of various networks and telemetry including MAS radios

Instruments & Controls Engineer / Water Resume Examples & Samples

Provide control systems leadership for public and private sector water and wastewater clients in our local office, at client sites, and other CH2M HILL offices
Lead facility automation business development efforts for the North West
Work as part of a team and independently to evaluate, select and apply standard engineering techniques and procedures
Make recommendations for control systems’ design, upgrade, and improvement
Assist senior design process engineers as needed on large complex projects
Travel as needed for projects to support business development, design, implementation, start-up and maintenance of projects in the UK
Maintain a mindset of health & safety in all aspects of project execution, office and personal environments
Liaise with internal and external clients to develop relationships across the business and cooperation with engineers and designers across other disciplines
Mentor and develop team engineers and technicians
Experience in facility automation design and integration
Instrumentation selection and design
SCADA system design experience
Experience with Allen Bradley and/or Siemens PLC programming
Experience with Allen Bradley and/or Siemens SCADA programming
Experience with network and communication devices
Field start-up experience
I&C and SCADA control panel design, fabrication, and testing experience
Bachelor’s degree in Electrical, Mechanical, Chemical or Civil Engineering, or Information Technology
Chartered Status
Experience in the design and programming of major brands of DCS/PLC and SCADA products for municipal or industrial type facilities
Proficient with MS Word, MS Excel

Controls Engineer Resume Examples & Samples

Design and implement improvement solutions on new and existing equipment
Develop and improve control systems, manufacturing processes and preventative maintenance plans including programming, hardware configuration, drawings and technical documentation
Coach / Mentor others on Control related issues, using a hands on approach
Responsible for diagnosis of equipment malfunctions
Design and trouble shoot electrical controls
Test materials and verify specifications for new product requirements
Assist with preparing equipment trouble shooting guides
Program backups and procedures for HMI’s, recipes, and PLC’s
Drives & servo parameter backups
Provide support to reliability and predictive maintenance programs
Create new recipes for equipment

Senior Controls Engineer Resume Examples & Samples

Help define embedded system level and algorithm requirements to meet product performance and reliability requirements
Assist in defining and improve embedded controls standards and processes, and potentially contribute to industry technical papers and conferences
Invent and develop embedded control system strategies and lead architecture design to achieve solutions
Verify solutions created by you or other team members through simulation, sub-system, hardware-in-the-loop and vehicle level testing
Support implementation consistency across multiple resources contributing to the same embedded system architecture
Document improvements to the engineering standard work processes we use to engineer our products
Utilize FMEA process to enhance design robustness
Contribute to continued enhancement of Core Embedded Software to support additional product features
Perform validation and verification test plans at a unit, sub-system and vehicle level to fully validate requirements
Bachelor of Science degree in Mechanical or Electrical Engineering discipline from a nationally accredited university AND a minimum of 2 years work experience with embedded control systems applications
Master’s Degree in Mechanical or Electrical Engineering from a nationally accredited university with a focus on Embedded Controls
Legally authorized to work in the US without company sponsorship
Master’s degree in electrical, controls, software or relevant engineering field
Experience in, or knowledge of automotive drivetrain/powertrain systems and components

Controls Engineer Resume Examples & Samples

Coordinate the development of controls for new processes and products, and ensure these are transferred to manufacturing with a fully functional control system
Provide process control design and support during all lifecycle phases of process improvement teams and capital projects, such as
Provide support for data and information management processes using PI, DCS, PLC, and SAP, along with Excel and others
Develop advanced/regulatory application programs to control and optimize various chemical processes in a safe and cost effective manner
Design, review and modify regulatory and advanced regulatory control loops
Analyze repairs and maintenance requirements for control system components in order to proactively address system weaknesses
Stay current on developments in the field of instrumentation and control technology
Provide process control discipline engineering assistance to the plant Engineering and Operations groups to insure safe, environmentally sound, reliable, and economical design, implementation, and operation of plant process control systems
Participate in all HSE functions and activities in the plant
Report all HSE incidents, and contribute to incident investigations
Ensure HSE compliance within assigned areas
Provide technical support for process safety efforts, such as Process Hazard Assessment (PHA) and Management of Change (MOC)
Maintain proper Process Safety Information documents
Support improvements of Process Safety Management Systems
Support the Emergency Response teams for process control related items as required by the Emergency Response Plan
Demonstrate a personal commitment to a safe, healthy, and environmentally sound workplace

Controls Engineer Resume Examples & Samples

At least 4+ years of work related work experience
Strong computer and system skills (Microsoft Office suite products)
Must have mechanical inclination
Highly self-motivated and takes initiative
Demonstrated ability to handle multiple projects
Microsoft Office suite products
Production and project weekend coverage required as needed

Principal Controls Engineer Resume Examples & Samples

Develops or participates in the development of solutions to problems specific to assigned project
Participates in continuous improvement projects
Works with manufacturing and other functional groups on manufacturing regulatory compliance issues
Writes, executes, and reports on validation activities. Coordinates validation issues specific to the product design. Writes and/or executes qualification protocols for various pieces of equipment
Designs and performs routine testing, project experiments, analysis of data and reports results
Performs engineering studies on new equipment to determine proper settings, control points, etc. including data gathering during start up and test batches
Initiates new or revisions of protocols/operating instructions specific to the project
Performs work assignments within production department that include training, technical support and/or process trouble shooting support
Interprets, executes and recommends modifications to operating policies where appropriate
Establish and control capital operating budgets for projects
Manage the design, installation and start-up of new equipment and systems as required
Perform technical trouble shooting and implement problem resolution for existing and new equipment/systems
Coordinate with cross-functional teams (internal and external) on projects relating to existing and new product lines
Provide technical guidance to others (internal and external) as required
Provide leadership, direction and expertise for complex projects
Provide leadership and drive new innovation within the plant
Solid technical expertise: Bachelor of Science degree or above in an Engineering field required (preferred: Electrical Engineering, Chemical Engineering, Mechanical Engineering or equivalent degree from a foreign university) with a minimum of 8-10 years’ hands-on experience
Solid “systems” perspective (e.g. understanding implications of project decisions from a holistic perspective)
Strong accountability and ownership
Ability to coordinate with different functional areas: R&D, Product Development, and Quality & Regulatory
Skilled in the practice and application of Lean Manufacturing
Skilled in the practice and execution of validation protocols

Senior Controls Engineer Resume Examples & Samples

Troubleshoots PLC, servo, robotic, HMI/MMI, and related process control and automation systems
Manages medium scope projects with minimal assistance
Works within small project teams as a subject matter expert and/or project leader to accomplish project objectives including process improvements and project implementation. In addition, work with quality and manufacturing groups to install, validate and put into production medium to large scoped equipment modifications and capital projects
Investigates and analyzes customer problems and develops design improvement suggestions
Performs and documents hardware/software modifications, and system functional specification updates while adhering to documentation and change control requirements
Prepares standard operating procedures for new and existing control equipment
Bachelor of Science in Engineering in either EE, ME or Mechatronics, with 3 - 5 years experience
Programming and design (hands-on) experience with process control systems (Examples include: PLCs, PC based control, servo control, robotics, HMI/MMI). Must possess a strong aptitude to learn new and unfamiliar process control systems. Will be required to design new and modify old / existing systems
The individual will need to be self-motivated and be able to work independently as well as within a cross-functional group to implement and/or manage medium to large scoped process improvement projects

Controls Engineer Resume Examples & Samples

Participate in initial equipment conceptual development and carefully balance product specifications, process requirements, layout complexity, cost, and lead-time limits
Implement (ANSI/RIA15.06/OSHA compliant) control reliable safety systems for safeguarding robots, gantries, conveyors, and other high volume manufacturing equipment
Generate aesthetically simple HMI screens for complex machinery while providing sufficient feedback for troubleshooting
Introduce automated processes into production, and train and equip Sustaining Team to support automated equipment after deployment into production
Characterize and validate automated processes using a data driven statistical approach such as Capacity test, Capability test (Gage Repeatability and Reproducibility test, Cpk, etc),
Human Machine Interface (HMI / GUI - AB Panelview or Ignition)
Field bus Networks (AB DeviceNet, Ethernet IP, Profinet, Safety rated field bus networks)
5+ years of experience as a hands-on Controls Engineer or Robotics Engineer working on automation and/or electromechanical systems

Controls Engineer Resume Examples & Samples

Lead project design & installation of production and support equipment in conjunction with
Direct other team members in performing tasks necessary for successful project completion
Read, understand, and modify electrical prints and specifications as each project requires
Lead the installation of complete press control systems without supervision
Install, integrate, troubleshoot and repair common controls and sensors, including clutch

Senior Controls Engineer Resume Examples & Samples

BS with 5-6 years of experience, MS with 3-4 years of experience, or PhD
Demonstrated experience designing, implementing and analyzing control systems for highly accurate, multi-sensor, multi-actuator systems
Experience with control design and implementation, including

Senior Controls Engineer Resume Examples & Samples

Facilitate internal resources and outside vendors in developing technical solutions for custom automated equipment
Develop and manage project schedules and detailed work plans in order to meet stated goals. Communicate status of project activities to management on a regular basis
Work in conjunction with site operations to develop User and Functional Requirements for manufacturing equipment and integration. Lead internal and external design reviews to ensure timely execution of project plans
Work closely with SQA, QA and operations to successfully validate software systems including execution of software test scripts
Provide technical support to Operations as a Subject Matter Expert to troubleshoot and resolve downtime situations in a timely manner
Min. of 5-8+ years related experience with development, integration and project management of automated control systems including PLCs, motion control, robotics, HMIs and SCADA control systems software, preferably in a regulated environment
Aseptic and/or solutions manufacturing engineering with emphasis on automated equipment design and operation, OEE improvements, project identification and execution
Familiarity with machine vision systems applications desired
Familiarity with relational Database design and MES systems for the purpose of systems integration
Experience working in an aseptic manufacturing operation
Working knowledge of 21CFR Part 11 Compliance and relevant industrial codes
A self-starter able to achieve project goals with minimal supervision
Capable of working independently or on project teams as required
Excellent project management, cross functional leadership, and organizational skills
Strong problem solving, conflict resolution, negotiation and teamwork skills
Lean / Six Sigma experience; certification is a plus

Field Controls Engineer Resume Examples & Samples

On a day-to-day basis, ensures that field progress is monitored, measured and input into Client’s CM System
Supports the project with Earned Value analysis
Ensures the team is meeting internal Quality Assurance measures
Support and liaise with Construction Engineers and Field Construction Supervisors as necessary
Work with other members of the Project Teams to develop “Labor Plans” and progress strategy for each project
Generate Field Labor reports and disseminate to the Project Teams for analysis
Review Field Labor reports to help identify possible areas of concern and support the Project Teams in developing and implementing mitigation efforts
Assure all “Labor Plans”, field progress and actual hours are accurately input into Client’s analysis tool
Conduct weekly reviews of Field Labor project reports to assure budget hours and actual hours are aligned with other project reports and tools (P6, Cost Reports, Estimates, Change Logs, etc.)
Work with the Project Teams to compile and input progress per the specified project intervals and identify any discrepancies between “Labor Plan” units and units installed in the field
FCE will spend approximately 50% of their time in the field monitoring progress on active construction projects
Minimum two (2) years of experience
Outstanding experience in MS Excel & MS Access for Data analysis and reporting purposes (Graphs &Data visualization, Pivot tables, etc.)
Bachelor Degree or Equivalent work experience in Industrial Construction
Registrations/Certifications preferred but not required: OSHA 10 minimum
Oil & gas or chemicals experience preferred but not required
Ability to read, understand, and communicate contract requirements including construction drawings and specifications and site HSSE Policies
Savvy in Field Data Collection and Proficient in MS Excel
Construction Management background experience

Controls Engineer Resume Examples & Samples

Responsible for compliance with applicable regulations and standards for Quality; Environment, Health, and Safety Global Policies; AbbVie Engineering Standards; and other governance areas as applicable
Identifies areas of risk with respect to compliance
Assists in development and revision of procedures and standards
Facilitates the definition of a project scope with stakeholders
Converts goals to tasks and steps
Within structure, plans own work, manages several, often concurrent, tasks to accomplish assigned tasks to meet or exceed expectations (cost, quality, time)
Participates in basic economic analysis and feasibility studies related to project alternatives under guidance
Jointly responsible for achieving the project’s financial targets in support of business objectives
Plans and conducts small-sized assigned projects within engineering specialty requiring conventional types of plans, investigations, and/or equipment
Implements plans; initiates execution of own work plan; monitors executions for adherence to plan, e.g. documents work status and reports to management with appropriate frequency
Assists in the training of personnel required for the operation of facilities, processes, and equipment
Establishes contacts with supervisor, project leaders and other professionals in group
Keep aware of the changing technical and competitive environment as it relates to the business and share with co-workers
Participates and/or assists other engineers in the design of products/processes/equipment/systems/ facilities by applying standard engineering theories, concepts, and techniques within the discipline. Investigates, conducts tests, gathers data, performs preliminary analysis, report findings, and prepares and communicates recommendations and respective action plans.Interprets problems and either creates or modifies design solutions
Reviews existing layouts and standards and creates a proposed design
Applies standard engineering principles and methodologies to interpret, draw conclusions and recommend solutions for problems considering a broad range of factors. Improves methods/designs/processes
Recognizes and implements innovations and cost reductions. relationships, initiates and cultivates open, honest relationships with colleagues, customers, contractors, and vendors by establishing rapport, developing an understanding of others’ needs, promoting common goals, and following through on commitments
Conveys information effectively through verbal, written, and presentations to stakeholders and team members, both internal and external to AbbVie, using appropriate communication protocols
Identifies ways to increase customer satisfaction
Documents agreements and commitments and keeps direct customers informed throughout the project or initiative
Bachelor’s Degree in Engineering, Science, or closely related discipline is desired or equivalent technical experience plus demonstrated competence
Entry level position, less than two years of experience is typical
Ability to quickly gain knowledge, understanding, or skill and willingly absorb and comprehend AbbVie processes, policies, and methods
Possess good human relation skills in both implementing and coordinating efforts involved across several disciplines. Interacts well with diverse groups within engineering and maintains strong working relationship with internal and external collaborators
Works well with other engineers in a collaborative, fast-paced goal-driven environment
Ability to recognize risks versus the relative gains associated with actions

Controls Engineer Resume Examples & Samples

Support all phases of development, design, execution, and field work of the buildings systems and equipment
Coordinate the specification, procurement, installation and integration of equipment with the equipment owners, facilities, EHS and IT
Design, program, develop and create custom graphics, trending, alarming and reports for automated control systems to meet site demands and needs
Works with equipment vendors to coordinate communication protocols, encryption, and database requirements for BAS integration
Continually monitor and support equipment operations of the facility
Locate and diagnose failures. Work through process to replaces defective components and including the completion of associated documentation, calibration and PR/PA tasks
On-Call and Emergency Response. Respond to a variety of problems that may, and do occur. Locate, determine, and correct problem or contact appropriate personnel for assistance. On-Call duties responding to emergencies 24 Hours/Day. On-Call rotation usually no more than once per month
Experience in hardware and software design development for process and energy based applications
Experience in programming of one of more of the following Building Automation System (BAS) / SCADA systems: Tridium, Honeywell, Siemens, Automated Logic Controls, Reliable Controls, and RSFactoryTalk
Experience with information technology infrastructure components as they relate to industrial automation systems
Experience in using AutoCad to read and develop P&ID plans
Strong hands-on mechanical and electrical aptitude to understand and troubleshoot the equipment and machinery with which our control systems interface. Previous field engineering experiences a plus
Experience in process, laboratory, and/or analytical instrument service with an understanding of diagnostics, calibration, and or repair
Engineering experience of standard DDC IO signaling and control, control wiring and DDC control routines
Ability to specify and size facility systems, laboratory equipment and process equipment
General knowledge of pharmaceutical operations and equipment validations, in-depth knowledge of facility and utility validations
Knowledge of construction, energy conservation, design standards a plus
The ability to work independently as well as on a project team
BS in Engineering or a related field of study. Education may be substituted with industry experience of 5-10 years in BAS/BMS/SCADA Controls
2-3 years of hands on experience with building controls, with emphasis on system integration, programming, and installation using BACNET, MODBUS, LON or other communication protocols

Controls Engineer Resume Examples & Samples

4+ years controls and/or programming experience in a pharmaceutical manufacturing environment or other regulated industry
Familiarity with PLC programs such as RSLogix500, RSLogix500, and RS Studio 5000
AutoCAD Electrical, electrical schematics, P&ID drawings
Experience with basic wiring, Allen Bradley VFDs, Servomotor drives, E-stop relays, fail safe circuits, floor scanners, light curtains, and ISBs
Familiarity with accepted engineering and scientific terms, principles and concepts is required

Servo Controls Engineer Resume Examples & Samples

Designs advanced electronic control systems for mechanical systems with limited supervision
Creates embedded software design programs for advanced precision equipment focusing on dynamic and static behavior
Creates difficult mechanical models and tolerance analyses to simulate mechatronic design concepts
Researches, select and apply: sensors, communication technologies, control devices (for motion control, position sensing, pressure sensing) to

Controls Engineer Resume Examples & Samples

Expert level experience in troubleshooting PLC in live manufacturing environment
Extensive knowledge of Electrical Controls
Experience in Lean Automotive Manufacturing desired

Controls Engineer Resume Examples & Samples

College Degree (Master or PhD) in an Electronics or computer related field. (Preferrably with focus on Control Systems, automatization)
2-5+ years embedded control software development experience using Mathworks products (MATLAB, Simulink and Real Time Workshop Coder)
Demonstrate significant technical independence, and leadership in development of control systems applications and safety standards
Strong mathematical and numerical ability
Servo design, development and troubleshooting experience of advanced motion control systems including multi axis, coordinated axis applications is a plus
Industrial experience with controlling of liquid temperature, hydraulics, servo pumps, etc. is a plus
Experience with Programmable Logic Controllers or PC-based feedback controllers is a plus
Experience with high performance Real-Time Ethernet technologies (such as EtherCAT, Ethernet Powerlink, Profinet, Sercos III, EtherNet/IP etc. ) is a plus. Experience with Fieldbus Technologies (such as CAN Open, Modbus, Profibus, Interbus) is a plus
Experience with B&R Automation Studio or NI LabVIEW software is a plus

Senior Controls Engineer Resume Examples & Samples

The primary responsibility will be to develop and maintain the Functional Architecture for new product within Kenworth. Interface with multiple engineering groups at Kenworth, Peterbilt, DAF, and PACCAR Technical Center to ensure projects on roadmap achieve their goals on time and on budget
Author core Kenworth fuel economy test procedures and associated project targets. Identify and implement tools required for rapid validation of targets. Lead development and execution of benchmarking programs to ensure product competitiveness
Define use cases and requirements for fuel economy-related vehicle functionality. Track vehicle functionality through design and testing phases, and provide support for validation and launch activities. Define and maintain fuel economy function architecture
Lead tradeoff analyses of multiple competing design concepts, and demonstrate cost-efficient solutions from a total vehicle perspective
Mentor and coach fuel economy engineers within Vehicle Integration group, and develop training programs for other engineers to maximize their ability to deliver on Kenworth fuel economy goals
Represent PACCAR at industry conferences and in standards authoring organizations
Up to 10% travel is required to work in international cross-functional teams that deliver common, cost-efficient solutions PACCAR-wide
Bachelor of Science in Engineering, Mechatronics, CompSci or related Engineer degree required; Engineering Master’s degree and Professional Engineer’s certificate preferred
Minimum 5+ years’ experience designing, developing, or validating automotive systems/architecture
ISO26262 and CAN/J1939/AutoSAR architecture, concepts, specifications, tools, and product implementation
Experience using IBM Rational Rhapsody and/or Matlab/Simulink/Stateflow are preferred
Prior experience with programming languages such as C/C++/C-Sharp, Python or Java is preferred
Experience implementing software and hardware products and managing revisions
Ability to manage multiple schedules and resources related to software/hardware engineering projects
Possess a strong working knowledge of project management methods and tools
Demonstrated ability to communicate complex concepts or data in a simple-yet-accurate manner with personnel having various levels of technical background

Controls Engineer Resume Examples & Samples

Provide electrical engineering support for manufacturing departments
Develop and maintain electrical design standards, electrical equipment and material standards and provide technical assistance to maintenance as required
Review and concur in plant layouts and equipment design for affect on electrical systems and compliance with electrical codes and safety standards
Create bills of material for electrical components
Controls, systems design and troubleshooting
Programming PLC's (Allen-Bradley/Siemens) drives and motion control
Create electrical drawings using AutoCAD, experience with servo control systems, extensive experience with analog and digital sensors for process control
Automation Systems Design, networking and systems architecture to support the production process
Coordinate activities and projects of outside contractors as required
Submit, monitor, and control facility maintenance department expense budget and capital plan
Ensure OSHA, EPA, NFPA 70E (Arc Flash Analysis) and other regulatory agency compliance
Provide weekly and monthly departmental progress reports
Working knowledge of PC use especially including MS office software (e.g. Excel, Word, PowerPoint, Lotus Notes, and Access)
Ability to handle a wide variety of related issues with constantly changing priorities
Excellent communication and analytical skills, team player, and strong customer orientation
The person in this position must be able to understand the operation from a financial perspective as well as from a process perspective
This individual must be able to think strategically to develop mid and long term plans

Controls Engineer Resume Examples & Samples

Manage the electrical and controls scope of process improvement, capital expansion,
BSEE / BSCS with 2+ years manufacturing experience working with PLCs / HMIs / VFDs
Must have experience in programming of Allen Bradley ControlLogix v20 and higher systems
Ability to generate, debug and modify PLC code – ladder logic, structured text and function
Work closely with support technicians to resolve equipment issues
Ability to reach fundamental understanding of process issues utilizing sound
Capable of executing project assignments, in a team-based environment, with minimal
Entrepreneurial (able to conceive and design a control system never before demonstrated)
Visionary (understands the big picture and is able to project this view)
Knowledge of legacy controls equipment, networks, and software
Experience with the OSI PI (historian) interface
Strong written/verbal communication and interpersonal skills

Controls Engineer Resume Examples & Samples

Support continuous improvement & production
Ensure manufacturing feasibility, participate to product FMEA
Define cycle time in line with takt time and standard operations
Integrate ergonomics principles in product design
Process implementation
Define production equipment specifications and ensure equipment delivery and installation in the plant
Implement improvements action plans
Minimum of 5 years experience in Manufacturing Engineering
Good technical skills on product and process
Strong Tooling Background

Controls Engineer Resume Examples & Samples

Plan, schedule, assign work when necessary, establish priorities, control expenditures, and take appropriate measures to ensure work meets specifications and is completed on schedule
Promote independent actions to improve operating efficiencies and customer relations. Familiar with a variety of field concepts, practices, and procedures
Provide complex technical advice to other departments and business units within and outside the Company, related to such factors as contract or project performance guarantees, specifications, design standards and applicable codes
Provide administrative support to senior managers and assist with technical development of staff
This position may be filled at a higher level*

Controls Engineer Resume Examples & Samples

Assist internal and external customers with proper controls application via phone and written support for project specific requirements
Design and program LG Electronics proprietary controls components and systems integration solutions based on project specifications
Support proper controls application for field projects through creating applications materials, providing product/applications training to sales and reps, and working with sales and reps on specific applications challenges
Analyze, build, and maintain competitive product strategies for existing and new products in the market
Define product/feature requirements and effectively communicate with the factory through product/feature development process
Test products in development to ensure requirements are met and communicate abatement requirements
Provide support to other teams in creation and review of catalogs, brochures, submittals, guide specifications, engineering manuals, etc

Controls Engineer Resume Examples & Samples

Develop and initiate cost improvement projects
Mechanical/electrical troubleshooting Support manufacturing site through identification, prioritization and implementation of process improvements to deliver annual productivity, performance metrics, and competency development goals
Act as primary technical support for new process automation
Order, install, debug, and test new equipment
Design modifications to existing equipment for productivity improvement
Provide PLC programming as needed on assigned projects
Provide technical guidance to maintenance personnel in troubleshooting and repair of equipment, including technical training as needed
Provide PLC and network support in multiple areas, including PLC program backup/storage
Develop and implement preventive maintenance program for all equipment purchased and order recommended spare parts
Apply and mentor team members in Manufacturing Engineering, Quality and Lean Six Sigma body of knowledge
Partner with manufacturing leaders to drive value stream improvements
Leverage Quality and Lean Six Sigma internal and external best practices to improve Tyler manufacturing

Controls Engineer Resume Examples & Samples

Utilize technical and business expertise on multiple electrical and controls technologies (Siemens, Allen Bradley, Iconics, and Wonderware) to create efficiencies with the Supply Chain operation
Develop a site power and control systems masterplan to set control systems standards, migration plans and management of new technologies across the site
Coordinate this masterplan with regional and global resources as well as training the site controls technicians on the masterplan and adherence to it
Lead capital projects and provide controls & electrical technical work stream leadership. Support capital projects such as new product and packaging material testing/start-ups, or site improvement and maintain projects. Collaborate with Project Engineering to ensure system functionality & achieve vertical start-ups with long term sustainable performance
Conduct electrical and controls capacity and obsolescence studies, track and enhance system reliability and identify/implement productivity improvements including new technologies. Develop/maintain strategic technical improvement plans for systems in the area of electrical and controls
Lead strategy development and implementation for electrical safety and a variety of safety training for factory and maintenance associates as necessary. Set site standards for machine safety control systems devices and determine the appropriate migration plan
Lead and maintain the strategy and implementation for plant layout, specification of components for control panels, and overall controls design for process, packaging, facilities, and utilities control architecture. Includes Controls Infrastructure, System Visualization & Control, and Manufacturing Enterprise Systems
Role Model troubleshooting through the use of continuous improvement techniques
Develop and deliver technical training for various levels of the organization and serve as a resource in cross-functional “Area” teams
Develop and own the sites “Emergency Power Plan” procedure
Own the site power system, become the initial site Electrical System Owner and train a technician to assume future ownership of this role

Controls Engineer Resume Examples & Samples

Work individually and as part of a team to develop new products, support existing products, test and evaluate equipment
Provide technical assistance as needed to internal customers
Must have advanced technical skills and solid working knowledge of at least one of the following
Allerton: Ascent
Schneider: Struxureware
Johnson Controls: Metasys / Facility Explorer
Distech / Tridium: EC-Net AX
Allen Bradley PLC: RS Logic / Factory Talk
M.S. in Electrical Engineering, Engineering Technology, or other related engineering degrees as well as five (5) years related experience
Power User Level Windows Skill Set

Controls Engineer Resume Examples & Samples

Perform inspection, testing, and commissioning of the automated systems, such as high speed sorters, tilt tray sorters, tote sorters, automated packing systems, robotics, conveyance, cameras and scanners and the related controls systems
Have oversight of panel design and layout, bill of materials and wiring scheme for your site
PLC programming and implementation experience with one of the following: Siemens S7, Allen-Bradley, Modicon, Momentum, AutomationDirect, Mitsubishi, Omron, Aromat, Toshiba, etc
Experience with SQL using MySQL, Oracle, Windows SLQ or similar
Ability to rapidly develop and/or modify scripts in Perl, Python or similar languages
Project management, organization and problem solving skills with a drive for results and the ability to handle multiple tasks
Willingness to work in a fast paced and growing European and global environment where travel is required
Understanding of Unix/Linux/Cygwin/Window
Understanding of TCP Networking
M.Sc. in Electrical Engineering, Engineering Technology, Computer Science, Mechanical Engineering, Petroleum Engineering or other related engineering degree
Knowledge of at least one other EU language would be an asset

Controls Engineer Resume Examples & Samples

Possess or have recently possessed a Top Secret Clearance with Sensitive Compartmented Information Access (or TS/SCI for short)
Previous experience working in Secure data centers
Experience working with the following BMS / EPMS Systems
Distech Controls – EC-Net
Siemens: Insight/Apoggee
Must be able to operate with minimal supervision

Controls Engineer Resume Examples & Samples

Experience with building operations, control diagrams, industrial HVAC, electrical diagrams, and complex environmental and electrical concepts
Experience with operations and maintenance of mechanical control systems (hardware and software)
Strong vendor management skills
Innovation of new solutions to support initiative, team, and company goals
Interface with technicians, engineers, and managers as necessary to accomplish initiative goals
Identify, assess, track and mitigate issues and risks at multiple levels
Performing inspections, and assist in the testing and commissioning of the facility system (as required)
Facilitate effective team communication and collaboration across multiple groups
Anticipate road blocks and provide escalation management
Demonstrated leadership in IT technology and MEP-focused environments to deliver the right results
Experience with BMS (hardware and software)
Exhibits successful judgment and demonstrates motivation in building technology
Has relentlessly high standards (is never satisfied with the status quo)
Excellent communication skills that are persuasive and not political
Is able to dive deep and is never out of touch with the details of the business or the technology
Strive for innovation and simplification
10 years’ operating in a service or engineering role, working directly and with vendors
10 years working with senior company leaders as clients or internally
At least 6 years’ experience driving large scale enterprise data center customization projects
Fundamental understanding of Data Center IT Infrastructure
Vendor/contractor management
BA/BS degree or equivalent professional experience
B.S. in Electrical Engineering, Mechanical Engineering, Engineering Technology, or related engineering degrees as well as five (5) years of related experience in professional environments
Exhibit ability to acquire hard data across technical organizations, assemble and maintain hard data metrics to communicate, project and evaluate outcomes
Experience with the use and programming of software in building management systems (Schneider, Siemens, Tridium, Distech preferred)
Knowledge of Data Center Facilities Infrastructure and operation (CRAH/CRAC, AHU, Exhaust/Relief Fans, PDU, UPS, Generators, etc…)
Must be able to operate with little to no supervision and still deliver the right results
Drive for results in Project management, organization and problem solving skills and the ability to handle multiple tasks under pressure
Skilled in written and verbal communication
Proficiency in computer applications such as SQL, Microsoft Word, Excel, and Project

Controls Engineer Resume Examples & Samples

Experience with operations and maintenance of electrical monitoring systems (hardware and software)
Experience with BMS and EPMS (hardware and software)
Experience with the use and programming of software in building management systems (Schneider, Siemens, Tridium, Distech, Trend, Alerton preferred)
Experience with the use of PLC programming and deployment
Experience with the use and programming of electrical power monitoring systems (Schneider, Eaton preferred)
Knowledge of Data Center Facilities Infrastructure and operation (PDU, UPS, Generators, etc…)

Controls Engineer Resume Examples & Samples

Troubleshooting and programming of equipment PLC’s, industrial robots, hydraulic proportional systems, equipment integration components, servo control circuits, Smart Manufacturing
Proactively identifying and implementing cycle time and reliability improvements to increase equipment uptime and performance
Working closely with maintenance and engineering staff to resolve repetitive maintenance problems. This includes analyzing downtime data and facilitating root cause analysis
Working closely with maintenance and engineering staff to support new equipment installations
Provide technical training to skilled trades personnel to increase their skill level and adherence to standards
Develop and maintain technical training documentation on plant’s physical assets. This includes work instructions, troubleshooting information and spare parts

Controls Engineer Resume Examples & Samples

Install and oversee installation of building automation systems, communication networks, computers and instrumentation hardware
Install and oversee installation software algorithms for distributed controllers and maintain associated databases
Coordinate maintenance and repair of hardware, including the purchase and repair of all central components and instrumentation
Assist with the design and installation of all types of HVAC systems in all buildings
Read and interpret blue prints and building HVAC designs including review of HVAC controls installation for new projects designed by outside consultants
Ensure that the University is receiving the best value for its capital dollars for HVAC controls
Ensure that existing controls are operating at optimum efficiency
Stay current in the building HVAC control field and be able to innovatively apply new technologies in the pursuit of better environmental conditions that use minimal energy
Develop improvements of operations on an on-going basis while keeping abreast of new innovations in energy management systems
Train system operators on all hardware and software relating to HVAC control systems
Evaluate and analyze new product lines and make recommendations on their use on campus
Act as liaison to resolve heating and air conditioning problems in buildings
Recognize HVAC systems with unsatisfactory operational performance and make comprehensive software changes to fix the problem and minimize energy use
Investigate multiple layers of distributed controls including hardware and software functions to exercise and analyze the correct sequence of operations
Solve controls problems by fine-tuning key aspects of a controller, setting up a temporary "work around fix" or implementing a permanent field change
Operate control systems when full time operators are off site or engaged in other work on campus (ie. serve as back up operator.)
Respond to campus emergencies, including off hours as required
Be available for start-ups, shut downs and other project requirements that may be off hours
Capable of programming Siemens
HVAC Operations/Service and Maintenance Experience
Siemens Master Programmer
Siemens Master Operator
Capable of programming other modern control systems
Capable of integrating devices of various protocols including Bacnet, Lon and Modbus
Central utility plant/distribution experience
Technical / Trade School experience
Project Management Experience and/or Certification

Controls Engineer Resume Examples & Samples

Responsible for programming and integration of PLC controls into existing equipment
Responsible for designing and developing new control systems
Responsible for Testing, maintaining and modifying existing systems
Support Production by troubleshooting and programming existing equipmen
Proven analytical and organizational ability
Four years or more of demonstrated ability to work safely and effectively in an industrial or manufacturing environment

Senior Controls Engineer Resume Examples & Samples

Knowledgeable in DDC/BMS control theory and applications pertaining to the HVAC/Control Industry
Highly skilled in use of Automated Logic’s product line, and other control end devices
Able to design and program projects related to HVAC controls, BAS management, and other third party system integration of higher project and contract complexity
Experience implementing the design and programming for interfacing to third party devices such as Square D, Eaton, GE electric meters, Liebert CRAC units and various variable frequency drives (ABB/Danfoss/Square D/Yaskawa)
Excellent organizational and time management skills
Ability to read and understand construction drawings
Excellent with Microsoft suite of Software products to include: Outlook, Access, Word, Excel, PowerPoint and other Windows products when required
Excellent with engineering design programs such as AutoCAD, Microsoft Visio, etc

Controls Engineer Resume Examples & Samples

4+ years technical work experience and troubleshooting in a Manufacturing Environment
2+ years’ experience in Gudel Auto motion (G-Motion)
Master's Degree in Electrical Engineering
3+ years automotive experience

Servo Controls Engineer Resume Examples & Samples

Creates embedded software for advanced precision equipment focusing on dynamic and static behavior
Develops mathematical algorithms and logic for operating robotics systems
Develops control systems for robots and other mechanical systems with limited supervision
Creates mechanical models with Simulink and other software to simulate mechatronic design concepts
Publish engineering reports documenting software design details and qualification test results
Provides consultation or training on topics such as application software, mechatronics or automated control

Controls Engineer Resume Examples & Samples

Ensure up to date backups for PLC’s, HMI’s, Robots and any other digital controller in the plant
Assist in proper electrical documentation of control systems and power distribution
Prepare drafts and cost justification for C I projects
Performing Continuous Improvement activities to improve safety, to increase productivity and to reduce production cost, by development and improvement of electrical control systems, PLC, HMI & Robots programming including design, implementation and troubleshooting
Maintain awareness of existing and emerging technologies in PLC, Robots, and instrumentation and computer systems
Provide training and guidance to maintenance personnel related to control systems
Consider safety as top priority in design and implementation of any control system
Assist the maintenance department in the troubleshooting and repair of electrical problems when required
Assisting in developing of PM strategies and identify areas of improvement within the control system infrastructure
Assist other maintenance staff in identifying and procuring equipment and parts necessary for daily maintenance requirements
Follow Electrical Code to create electrical diagram
Participation in pre-design reviews for new machinery
Direct contractors and / or employees to implement control system projects and maintenance
Work safely and follow all safety rules at all times
Report any unsafe or unhealthy conditions immediately
Know and understand all Magna, Federal, State and Local legislated duties
Play an active role in maintaining housekeeping in the area and ensure that area of responsibility is clean, tidy and organized at all times
Attend training as required or as assigned
Degree in Electrical Engineering or equivalent experience
Licensed Industrial Electrician – with apprenticeship
Minimum 7 years’ experience in automotive and manufacturing environment
Fluent in English, written and oral
Strong Knowledge of
Makes constructive suggestions
Makes sound decisions
Analyzes problems skillfully and uses logic to reach solutions
Works harmoniously with others
Able to work well with staff, co-workers, peers and managers
Shares information with everyone involved and report outs to supervisor after each shift
Coordinates own work with that of others
Maintains high standards despite pressing deadlines
Works hours necessary to complete assigned work
Understands and carries out the principles of integrated safety management
Applies and demonstrates knowledge of techniques, skills, equipment, procedures and materials
Exercises a professional approach with others using all appropriate tools of communication
Respects all external and internal customers
Anticipates how a problem and its solution will affect others
Adapts well to changing priorities, deadlines and directions
Analyzes current procedures for possible improvement
Is alert in high risk environment
Carefully monitors gauges, instruments or processes
Organizes and maintains system of records
Able to determine project urgencies and develop alternative action plan quickly
Responds to requests for service in a timely manner

Senior Controls Engineer Resume Examples & Samples

Leading development & implementation of technical recommendations and solutions based on analysis of collected data
Proven, minimum, seven (7) years direct experience in design and troubleshooting of electrical/controls systems within the industrial controls, automation or transportation industries
Proven Bachelors or Masters Degree in Electrical Engineering, Electronic Engineering, Computer Engineering or equivalent from an ABET accredited curriculum

Controls Engineer Resume Examples & Samples

PLC – Siemens and Modicon experience
ABB robot experience
Ability to read and modify electrical prints and schematics, Auto CAD
Lean Tools – 5S, Kanban, Poka-Yoke, Value Stream Mapping experience

Senior Controls Engineer Resume Examples & Samples

Ensure the operation of the tooling
Apply 5S methodology in your area of work, generate ideas for improvement in his department
Fill out the forms correctly process where you work
Follow the guidelines of quality in their work
Interpretation of dimensional reports
Knowledge and interpretation of drawings and electrical diagrams and pneumatic
Knowledge in machining process and metrology
Efficiency in the assembly of the unit stations
Dimensional Adjust of Tool Kit
Available for travel for long term
Mechatronics Engineering or similar
Knowledge that more than 10 year in PLC programming, networks, electrical design, control and networks
Experience in project integration cells
Knowledge of design software such as Autocad, solidworks and inventor
Advanced Experience Programming Software Allen Bradley, Guardllogix 5000, SmartGuard, Kinetix servo drives, networks Device Net, Cnet, DH +, Factory Talk View
Electrical design, manuals interpretation
English - business conversation

Controls Engineer Resume Examples & Samples

Provide technical solutions to interface manufacturing equipment to MES Systems
Perform electrical wiring, PLC programming and SCADA/HMI knowledge
Design, draw and read electrical circuit diagrams
Working knowledge of databases / structures & various MES systems
Control system architecture, design and validation to ensure 0% data loss between manufacturing equipment and MES system
Ability to select optimal electrical control technology
Understanding of manufacturing networks and firewalls
Ability to think out of the box
Challenge status-quo and drive innovation
Working knowledge and Experience in programming PLCs (Allen-Bradley, Siemens, Omron, Modicon, etc.), Fanuc controllers and equipment controllers
Work/Assist new program launch teams to have new manufacturing equipment be digitally compliant
Testing and validation of controls programs
BS or equivalent in science, engineering, manufacturing or technical discipline or equivalent experience
5-10 years of experience programming PLCs and various industrial control systems
Good working knowledge of plant MES systems (MPDV Hydra, Activplant, Wonderware, Ignition, etc.) and ability to interface with ERP systems (SAP)
Experience in developing, configuring HMIs for optimum user experience
Exposure and working knowledge of relational databases systems MS SQL Server, MySQL or other RDBMS
Experience and working knowledge of middleware and OPC servers
Experience with troubleshooting various tiers of hardware and software to ensure 0% data loss
Experience in configuring and programming Bar Code Scanners, RFID systems, metrology equipment and other accessories
Working knowledge of serialization and traceability systems
Experience with roll-out and training work force
A strong sense of urgency and ability to multi-task in a very fast paced global business environment is required
Proficiency in working with Microsoft Office tools (MS Excel, PowerPoint) and other software products
Excellent verbal and written communication skills ; project management capabilities
Must be able to lead and motivate engineering resources within a matrix organization
Candidate should be self-directed individual possessing managerial courage and business acumen
Some travel to Mexico and Canada manufacturing locations (25%)

Controls Engineer Resume Examples & Samples

Through the use of analytical ability, application of imagination, and creative effort, solve control system problems in the areas of integrated electronic hardware, electro-mechanical and embedded software leading to advances in product design for plastic joining
Create, design, develop, prove and implement software for controls, including coding, debugging and integrating software in control systems
Oversee the implementation of circuit design into hardware (PCB, harness, component selection, etc.) to insure design intent is achieved; review and approve related documentation
Provide technical guidance to marketing in resolving customer application issues related to control systems
Remain current on the advances in controls technology, both hardware and software, through research into the state of the art in components, sub-systems, software, and related technologies and demonstrate their applicability in improving welding products
Continue personal development through formal and informal education and training, including participation in professional associations, to remain current with advances in technology
Provide recommendations for the improvement of process related to Engineering activities
Additional functions as required

100

Controls Engineer Resume Examples & Samples

Bachelor's degree in Electrical Engineering or Electrical Engineering Technology
Must possess strong problem solving skills (including SPC,DOE,Kaizen and root cause analysis)
Must have proven programming experience with Allen Bradley, control logics 5000, RS logic 500, Siemens, and panel view software
Must have experience with both Fanuc and Abb robotics programming and hardware
English language competency required with good written and verbal communication skills
CMRP certified
5 or more years of manufacturing experience in automotive assembly /machining operations
WCM audit experience is a plus

101

Controls Engineer Resume Examples & Samples

Strong computer skills must be proficient in MS Office
Knowledge and experience with automated production equipment
Basic English language competency required
Must be self-directed and willing to work any shift
2 or more years manufacturing experience in automotive assembly and or machining
Proven programming experience with Seimens, Transline, Profi Bus, or similar groups
Basic German language

102

Controls Engineer Resume Examples & Samples

Responsible of this engineering grade level inherently include and expand upon the responsibilities established for lower engineering grade levels
Independently plans and conducts small to medium size assigned projects within engineering specialty requiring conventional types of plans, investigations, and/or equipment. Manages multiple, often concurrent projects and meets deadlines. Responsible for achieving the project's financial targets in support of business objectives. maintains project controls and reporting for cost, scope and schedule; develops execution strategy including procurement; balances multiple demands within an assignment
Produces unique and cost-effective results. Establishes alternate use possibilities and incorporates flexibility; balances system costs with benefits provided; oversees design work of internal and external consultants. Creates/modifies designs for intermediate problems. Integrates financial with technical data. Analyzes complex interdisciplinary problems and identifies their impact; establishes probabilities; draws conclusions reflecting broad business needs; understands organizational and financial impact of recommendations
Represents engineering on corporate task forces. Identifies full range of customer/client needs and proposes solutions to address them; makes alterations in products or services to better meet (recognized or unrecognized) customer need. Monitors the improvement of other engineers and may participate in the evaluation of assigned staff/project team members and in the identification of development needs. May supervise other engineers or technicians
Bachelor's degree in Engineering science, or closely related discipline is desired, or equivalent experience plus demonstrated competence, with a desired 5+ years of significant engineering and/or operational experience. A post-graduate education degree is desired, and may contribute towards the desired years of experience
Possesses a strong technical knowledge and application of concepts, practices and procedures. Works on problems of complex scope where analysis of situations or data involves multiple competing factors. Demonstrates judgment within defined procedures and practices to determine appropriate action
Listen to and understand others' points of view and articulates tactfully and respectfully one's own perspective orally, in writing, and in presentations
Has a technical background in health care, medical devices, pharmaceutical, biologics, or similar industries (preferred)

103

Senior Controls Engineer Resume Examples & Samples

Implement and troubleshoot process control schemes, network, and data system in a large scale Bioprocessing facility
Process Control networking and data systems installations may include facility and GMP utility expansions, engineering changes to existing equipment and processes
Tasks will also include introduction of contract manufacturing processes into the facility and support of internal products
Responsible for the design, procurement, documentation, commissioning and validation of process controlled biotechnology networks and data systems
This position also provides controls engineering support
BS degree in electrical, chemical, or computer science is required
The ideal candidate will possess 5 –10 years of experience in engineering design of biologics control, network or data systems specifically pertaining to industry instrument and, utilities, and facilities
Strong programming and/or networking data background preferred. Experience with Foxboro I/A DCS, OSI/PI data systems, and Allen Bradley PLC devices is a plus
Strong ability to work with server class machines and ability to understand networking set-up and configuration of control devices
Strong organizational, technical, mechanical and communication skills are required
Work effectively within a team environment, possess excellent attention to detail and be able to diagnose/troubleshoot network, data or control systems
Work independently with adequate supervision, multi-task and support several projects simultaneously
Demonstrate the ability to develop expertise in core job responsibilities, including teamwork and the ability to maintain constructive relationships with personnel from various disciplines at all levels in the organization
Experience in supporting large plant implementations of control and data systems with extensive knowledge of network architecture details a plus
Experience supporting large scale controls and data networks is a plus
Working knowledge of programming languages, process instrumentation and controls
Experience with validation and quality systems in a GMP environment
Demonstrate integrity, reliability, dedication, adaptability, innovation and self-motivation

104

Senior Controls Engineer Resume Examples & Samples

Develop, design, install, and debug electrical and controls for automated manufacturing equipment
Development of electrical and controls specification for automation equipment as part of a highly automated, complex, high volume 24/7 validated production environment
Review vendor acceptance test
Equipment acceptance test and validation (IQ, OQ and PQ)
Develop equipment design, programming and safety logic standards
Review vendor electrical design and control system concepts for adherence to safety standards
Review vendor electrical and controls design and approve
Adheres to environmental policy and procedures and supports department environmental objectives
Responsible for work flow production, training of new employees on covered jobs, answering job-related questions
Under general supervision, works within established guidelines and has flexibility as to method, priority and timing of job duties. Requires moderate amount of initiative and judgment
Design of electrical equipment for classified areas (explosion proof and intrinsically safe I/O equipment)
Fault find complex automation equipment
Bachelor’s Degree is required
BSEE/MSEE highly preferred
Minimum 4+ years engineering or technical experience in manufacturing operations is required
Manufacturing, GMP and OEM experience
Strong knowledge of NFPA 79 and NEC codes
Programming PLCs is required
Electrical design and documentation including I/O and power schematics for automation equipment is required
Experience with Category 3 safety devices and development is required
Experience managing vendors in installations
Experience working with high speed, high volume manufacturing equipment

105

Senior Controls Engineer Resume Examples & Samples

Develop company level, factory level and line/machine level controls standards and specification for application by internal equipment development team and external partners
Create through to full deployment to production factory and line level controls architecture
Create data management and tracking communications network architecture and interface with cross-functional teams for product, processes and quality traceability control implementation
Lay out new industrial electrical control panels which are NFPA79/NEC/UL508A compliant, and create electrical, pneumatic and fluid schematics
Architect, write, and debug PLC ladder logic with an emphasis on generating code that is organized, structured, documented, maintainable and reusable. PLC code will interact with subsystems such as conveyors, robots, Manufacturing Execution System (MES), LabView, machine vision, and 3rd party equipment
Manage electrical cabinet builds, field wiring, pneumatic and fluid plumbing
Select and size electrical and electromechanical components such as servos
Characterize and validate automated processes using a data driven statistical approach such as Capacity test, Capability test (Gage Repeatability and Reproducibility test, Cpk, etc)
Train Maintenance and Production teams to support automated equipment after deployment into production
Create machine interactions with plant-wide Manufacturing Execution System (MES) to communicate product acceptability, machine status, and process variables
Debug and optimize automated processes to maximize cycle time, improve availability and yield

106

Controls Engineer Resume Examples & Samples

Ability and willingness to travel 20% for controls field validation and customer meetings, as required
Ability and willingness to work overtime as required
Strong organizational / project execution skills and prior success in working with or leading cross-functional teams
Strong interpersonal skills with the ability to influence and lead others
Knowledge of network protocols
Experience with modeling and simulation software
Enthusiastic self-starter who leads by example, sets stretch goals and is committed to team building
Master’s Degree in Materials Science, Chemical Engineering, Chemistry, Mechanical Engineering or related Engineering discipline
Edison Engineer (GE); Completion of FoL, ENGAGE, Teardown Training
Progress toward completion of Engineering Master’s Degree and/or ACE Certificate (GE)
This role will accommodate progress toward completion of Engineering Master’s Degree and/or CCourse Project (GE)
One hour a week per credit hour (maximum 6 hrs per week) can be vouchered (Edison Program – GE)

107

Controls Engineer Resume Examples & Samples

Supports testing of engineering software and control systems by evaluating and interpreting needs and problems and develops effective approaches to resolving those issues
Supports installation and configuration of software-based control and monitoring systems
Gathers diagnostic and troubleshooting information to create system trouble reports; follows through with development engineering personnel to resolve issues
Represents the organization in providing solutions to technical issues associated with specific projects
Demonstrates experience working with embedded microprocessor systems
Demonstrates knowledge in Linux configuration
Directs the activities of technicians and may direct the activities of less experienced professional staff
Demonstrates knowledge in computer network configuration
Must have the ability to obtain and maintain a security clearance

108

Senior Controls Engineer Resume Examples & Samples

Participate in the development of software engineering estimates for project and/or study proposals
Prepare software functional requirements specification, software design documents, and test procedure
Monitor activities to meet project schedule and budget
Provide onsite or remote software support during the commissioning phase of the projects
Advise the Project Manager and Engineering Manager regarding significant technical, scheduling or cost problems so that timely corrective action can be taken
Maintain current knowledge of standards and design and software development procedures
Attend project team review meeting
Approve documents generated by subcontractors or outsourced development firms
Demonstrate a positive attitude, ethical conduct and excellent communications
Develop system design/architecture, hardware selection/specification, Functional Design
Specification for controls system programming and HMI development
Lead control system configuration, testing, field installation, and commissioning activities at site
Assist in new project proposal preparation, cost/engineering estimates
Supervise and coordinate outsourced software development
Excellent analytical problem-solving analytical skills

109

Controls Engineer Resume Examples & Samples

Support high level of asset effectiveness by providing day-to-day technical support on various DCS and PLC control systems, including troubleshooting and helping operations
Support high level of asset effectiveness by making and testing software improvements initiated by process improvement ideas, PHA action items, or responses to incidents
Maintain the master plan on Control Systems (DCS, PLC and SIS) and ensures all systems are in compliance with corporate standards
Stay abreast of current automation technologies, participate in evaluating system obsolescence, and perform system upgrades
Participate on various teams such as PHA teams, and North American Technical Networks
Assist I/E with troubleshooting and new equipment check-out
Assign I/O channels and assist with I/O installation planning
Work closely with Production, Engineering and Maintenance on reliability issues and productivity improvements
OAS (Officer of Automation Security)

110

Controls Engineer Resume Examples & Samples

Create a control sequence of operation and ensure that the design meets business requirements
Be part of regional leadership team providing leadership regarding fulfilment best practices and process improvement
Create (PLC) Programmable Logic Control program
Work closely with the Software Engineering team to integrate control solutions
Provide necessary documentation and drawings to support the field wiring team
Perform on-site commissioning support
BS or MS in Electrical Engineering
Must enjoy and be willing to learn new technologies and responsibilites
5-7 years of experience in related field
Have experience with Allen-Bradley controls/controllers and ladder logic programming
Have experience with various industrial HMI and SCADA systems
Need to be comfortable with using AutoCAD
Knowledge as it relates to motor driven roller (MDR), AC and DC motor control, servo and motion control is a plus
Knowledge on profibus and ethernet network is a plus
Familiarity with Windows and Linux OS and any of the following programming languages C, C++, C#, Dot Net or Python is a plus
Familiar with economic evaluation and justification and turning these evaluations into effective executivey level recommendations

111

Senior Controls Engineer Resume Examples & Samples

Supporting and promoting the Schneider Electric automation and motion control solution offer into OEM customers
Work in alignment with OEM sales and Business Development teams to provide presales technical solution support during the solution selling process
Work with product and solution marketing to help execute programs and launches. Participate in and meet Global and U.S. objectives, initiatives, and programs
The candidate must be knowledgeable in automation and motion control technologies and have strong verbal and written communication skills
He or she will be working closely with channel partners, sales, marketing, and engineering, and must have effective organizational and interpersonal skills
The successful candidate will have 5-10 years experience designing, selling and supporting OEM machine systems and solutions
Have thorough knowledge of motion control & automation platforms with proven track record of selling and implementing these platforms to achieve business growth
This individual will possess a powerful blend of business and technical savvy
Thorough knowledge of the following are a plus; PLC programming, networks (Ethernet IP, Modbus TCP/IP, CANopen, Profibus), and robotics
4-year technical undergraduate degree or equivalent experience in a high-tech environment
This position requires up to about 35% travel

112

Senior Controls Engineer Resume Examples & Samples

Design controls using Unified Modeling Language (UML), familiarity with IBM - Rational Rhapsody Developer is preferred
Design / create schematic and panel (Control Panels, Motor Control Panels, Motor Control Centers, Power Distribution) using AutoCAD Electrical
Working knowledge of simulation packages such as ModelSim (for VHDL), Demo 3d (for system), etc
Develop timing and physical implementation constraints, execute verification plans
Develop PCB and FCB detailed design, simulation, specification and schematic capture and layout activities
Robust designs for reliability and regulatory compliance (e.g. EMI)
Enclosure design in accordance with UL 508A
Power distribution systems including DC, 208Y120 and 480V poly-phase AC systems
Selection and application of machine safety systems
ESD and EMI principles and system grounding concepts
Support new vendor selection and qualification for board fabrication and assembly
Bachelor of Science degree in Electrical/Controls/Automation (Masters preferred) and 5+ years of relevant experience
Ability to align stakeholders to execute the corporate and project strategy
Experience designing analog and digital circuits
Ability to adapt to change and work in a rapidly-changing environment

113

Senior Controls Engineer Resume Examples & Samples

Capable of developing, implementing and supporting plant control system hardware, software and field instrumentation in an efficient and safe manner
Effective at troubleshooting control system hardware and software and implementing corrective actions independently
Able to lead proof testing and maintenance activities necessary to meet established SIL levels and consistent with good engineering practice (e.g. ISA)
Actively participates in Design Reviews and PHAs as a team member or leader
PLC DCS and SCADA control system configuration and programming
Experience working with highly hazardous chemicals at a manufacturing facility
Responsible for establishing engineering design basis, and assisting with design documentation (e.g. PFDs, PIDs, equipment and instrument specification sheet, process package, MOC, interlock matrix, functional design specification) for both new and existing facilities while following department standards
Capable of assisting with loop tests, and interlock tests performed for new processes and for yearly iso testing for calibration and interlock checks
Able to document and provide assistance with electrical loading of circuit breakers

114

Controls Engineer Resume Examples & Samples

Must have Allen-Bradley PLC and HMI Programming (RSView, Panelbuilder, RS Logix500, RS Logix5000)
Siemens (TI) PLC Programming
Robotic Programming
Servo and motion control systems
Networking and Server Experience (Indusoft, Bizware)
AutoCAD, SolidWorks
Microsoft Office, Lotus notes, Minitab
Experience in Six Sigma, Lean Manufacturing or related discipline, preferred
Ability to become a highly effective communicator: verbal, written, and presentation
Project Management experience (Direct people, manage project budgets, create effective time lines)

115

Controls Engineer Resume Examples & Samples

Maintain PLC documentation upon receipt from equipment suppliers and an archive of PLC programs and machine controls drawings in an electronic and/or paper format and throughout facility
Maintain, troubleshoot, repair and improve automated equipment including devices, I/O, instruments and all other components associate with automated processes to meet production and safety goals
Support various I/O devices connected to PLC’s including HMI’s, scanners, remote I/O, sensors, relays, solenoids, etc., and support/assist maintenance personnel in troubleshooting pneumatic circuits
Schedule and complete backups of all electronic machine control and robotic programs on set schedule and develop and maintain Preventive Maintenance Programs
Applies knowledge of electronic and instrumentation principles to determine equipment malfunctions and applies skills in restoring equipment to operation
Participate in PFMEA analysis and as a knowledge leader for Kaizen, lean manufacturing and other continuous improvement projects
Identify and implement error-proofing requirements throughout the production process
Part of multi-disciplinary Plant Team to determine continuous improvement strategies
Identify and plan for process impact(s) as a result of engineering and launch changes
Contribute to specifications for equipment purchases, which include review and commentary on equipment controls drawings prior to build approval
5-7years related Controls Engineering manufacturing experience; automotive plus
Hands-on experience with JIT, Kaizen Events and/or other lean manufacturing strategies

116

Controls Engineer Resume Examples & Samples

Diagnose and resolve causes of electrical and mechanical malfunctions on all equipment
3 or more years of work experience in the field of Manufacturing Controls Engineering
Assist the maintenance department in installing new electronic/electrical control equipment and making it operational
Develop engineering specifications for electrical control systems and equipment modifications
Recommend and initiate modifications or replacement of equipment which fail to meet operating standards
Provide technical support for the office computers and computer systems
Keep updated electrical drawings and schematics on all production and plant equipment
Maintain master backups for all machine programs
Recommend the electrical spare parts inventory for all new and existing production equipment to insure maximum machine utilization
Develop new and support old programming using RSLogix 5000, RSLogix 500, RSView Studio, RSSQL, RSNetWorx
Program and troubleshoot Fanuc, ABB and Kuka robotic systems
Modify and create SQL queries, also create reports by writing stored procedures in Microsoft SQL Server 2008
Supports manufacturing metrics (Safety, Chang point, OEE, Scrap, Waste)
Bachelor’s degree in Electrical Engineering, or related field; or Associates Degree with equivalent experience and training
Experience with computer systems and software, including AutoCad
Experience programming and troubleshooting of PLCs, drives and robotic systems
Experience with control systems design, troubleshooting, and installation
Experience with Man Machine Interface programming
Working knowledge of Mechanical, Hydraulic and Pneumatic systems

117

Controls Engineer Resume Examples & Samples

Technical education helpful
1-3+ years of related experience required
Experience in the Automotive industry helpful
Experience with working in a high volume manufacturing facility with error proofing software systems
Experience in a broadcast delivery environment helpful. Writing, modifying, and debugging programs for PLC’s
Experience with Allen Bradley PLC's required (exp with RS Logix, Devicenet, ControlLogix), Siemens 7, Mitsubishi FX, Panel view, Factory talk studio helpful)
Knowledge and experience in programming Fanuc, ABB, and Kuka robotic systems
Knowledge of VFD’s including AB and SEW drives
Working knowledge of NEC and electrical safety standards
Experience in writing SQL queries
Other processes and technical knowledge that would be useful include: Vacuum forming, plastic joining, Laser scoring for PAB applications, and stitching

118

Controls Engineer Resume Examples & Samples

Bachelors Degree in Electrical Engineering or related field, and/or equivalent 5 years related work experience. Experience using Allen Bradley’s RS Logix 5, RS Logix 5000, ControLogix and Panelview development software is a must
Ability to read and write and understand verbal direction provided in the English language
PLC code development and debug experience
Hardware knowledge in PLCs, PCs, HMIs (i.e., Panel View, RS View), controls devices (i.e., sensors, actuators, motion control equipment), and Robotics
Experience with Automation Network Interfaces for data and control (Ethernet, DeviceNet, ControlNet, ProFiBus, etc.)
Functional knowledge of intermediate and advanced math functions including trigonometry and algebra. Ability to convert between metric and English units of measure. Ability to create and interpret graphs and relationships between inputs and outputs
Intermediate or advanced knowledge of the following applications: MS Word, Excel, Power Point, Auto Cad LT 2002 or higher. General knowledge of plant automation network applications
0 Experience Required
Three to five years in manufacturing environment, with automotive seating systems, desired
0 References

119

Controls Engineer Resume Examples & Samples

Have deep knowledge of building operations, mechanical plant strategies, BMS programming concepts, control diagrams, industrial HVAC, electrical diagrams, and complex environmental and electrical concepts
Data center redundancy, mechanical failure strategies, energy and water conservation best case practices and reporting
Knowledge of how to successfully operate in high security critical environments while maximizing productivity
Lead and facilitate collaboration with multiple teams including construction, programmers, MEP engineers, and team managers as necessary to accomplish initiative goals
Create, maintain, and disseminate specification documents that pertain to global projects
Create, maintain, and disseminate project specific scope of work (SOW) documents including global design standards. Personally coordinate with each regional project manager to review and finalize each projects SOW
Vendor selection, support and coordination
Central point of contact for multiple internal and external groups regarding BMS controls standards. Manage and prioritize requests for information on new construction builds, existing site facilities support and legacy site enhancement projects
Interaction with AWS cloud services and other applications in order to present and archive and analyze accumulated data
Anticipate road blocks and risks while providing escalation management
Strong customer focus, communication and ownership skills
Demonstrated leadership in IT technology and MEP focused environments to deliver the right results
7 years’ operating in a leadership role either directly managing a team or matrix managing resources
At least 8 years’ experience driving large scale enterprise data center projects
PMP experience
B.S. in Electrical Engineering, Mechanical Engineering, Engineering Technology, or related engineering degrees as well as five (5) years of related experience in professional Environments. Exhibit ability to acquire hard data across technical organizations, assemble and maintain hard data metrics to communicate, project and evaluate outcomes
Experience in developing operational optimization plans based on data analysis
Experience with the use and programming of software in building management systems (Schneider, Siemens, Tridium, Trend preferred)

120

Controls Engineer Resume Examples & Samples

Overall responsibility for all controls related activities in the shop, Leading and assisting production in all controls related topics and issues
Responsible for implementing and managing continuous process optimization including the addition of advanced and conventional technologies to improve quality, productivity and reduce overall waste
Develop & maintain proper documentation of all electrical equipment and associated procedures, making updates as required by modifications
Responsibility for designing, selecting, managing, programming, and commissioning of automation equipment used to improve the existing systems
Identify weak areas of the production systems using root cause analysis and first principles thinking, and implement effective countermeasures using all available means
Implement and maintain quality control methods including pokeyokes, data tracking systems, part recognition and problem reporting
Optimization and improvement of human machine interfaces, and SCADA systems and MES interfaces for the Body in White organization
Creation and improvements of equipment safety standards, and the implementation of those standards into the manufacturing equipment, including periodic checks and qualification inspections
Understand and program using several different programming styles, including ladder logic, structured text

121

Controls Engineer Resume Examples & Samples

1) Act independently with minimal supervision to conduct smaller approved projects. Encouraged to make suggestion on improvements based on recent technical knowledge
2) Able to contribute to cost estimating of major capital budget items and the spending of approved project funds
5) Investigate and analyze customer service problems and design improvement suggestions. Recommend design improvements
2) Must know how to effectively run projects, coordinate contractors, and direct the activities of a technician
3) Bachelor of Science degree or higher in Electrical Engineering, Computer Engineering, Software Engineering, or similar Engineering BS degree required
Ability to generate mathematic models of real world system components to demonstrate control concept feasibility
Experience using controls and modeling tools such as Matlab/Simulink
Problem solving experience – can leverage own expertise and input from others to identify and resolve critical issues
Experience in medical device development preferred

122

Controls Engineer Resume Examples & Samples

Design and develop programmable controls for complex mail sortation equipment
Must have good understanding of Object Oriented Design (OOD) concept
Proficient in C/C++ programming language
Able to design / create schematic using AutoCAD Electrical
Working knowledge of simulation packages such as ModelSim (for VHDL), Demo 3d (for system), etc is preferred
Lead design integration activities with cross-functional engineering teams
U.S. and international safety codes and regulations with specific experience in the application of NFPA 70, NFPA79 and UL 60950
Motor controls including dynamic braking / speed control of induction motors and servo applications
Experienced in Programmable Logic Controller (PLC) Siemens S7 or Allen Bradley
Bachelor of Science degree in Electrical/Controls/Software (Masters preferred) and 2+ years of relevant experience

123

Controls Engineer Resume Examples & Samples

DESIGNS AND IMPLEMENTS MODIFICATIONS TO EXISTING ELECTRICAL SYSTEM. SOLICITS BIDS, SELECTS CONTRACTOR, COORDINATES WITH MAINTENANCE AND PRODUCTION AS REQUIRED. ENSURES THAT THE PROJECT IS COMPLETED WITHIN BUDGET AND ON SCHEDULE ENSURING THAT THE CONTRACTOR FOLLOWS ALL KENWORTH SAFETY REQUIREMENTS
IDENTIFIES PROJECTS, INCLUDING BUT NOT LIMITED TO UPGRADES OR ENHANCEMENTS TO CONTROL OR AUTOMATION SYSTEMS, GENERATES COST ESTIMATES, AND JUSTIFIES PROJECTS FOR INCLUSION IN PROPOSED CAPITAL AND EXPENSE BUDGETS
ESTABLISHES SOURCES OF SUPPLY AND PLACES EMERGENCY ORDERS FOR CRITICAL MATERIALS AND COMPONENTS, ENSURING TIMELINESS OF DELIVERY AND COMPLIANCE WITH PRODUCT SPECIFICATIONS, WORKING WITHIN ASSIGNED AREAS OF AUTHORITY
DEVELOPS, COORDINATES, AND SUPERVISES MAJOR MAINTENANCE AND CORRECTIVE ACTIONS ON EQUIPMENT AND FACILITIES
ASSIST THE MAINTENANCE TECHNICIANS WITH TROUBLESHOOTING AND MAINTAINING CONTROLS AND AUTOMATED PRODUCTION EQUIPMENT, INCLUDING ROBOTIC EQUIPMENT
MAINTAINS NECESSARY RECORDS AND DOCUMENTATION, PREPARING MANAGEMENT REPORTS AS ASSIGNED
WORK WITH ACCOUNTING AND PURCHASING TO RESOLVE THE SUPPLIER PAYMENT SYSTEM
ENSURES COMPLIANCE WITH ENVIRONMENTAL PROCEDURE. ENSURE COMPLIANCE WITH NEC, NFPA, AND OSHA REGULATIONS AND RECOMMENDATIONS
PROVIDE MAINTENANCE SUPERVISION SUPPORT AS NEEDED
ATTENDANCE IS AN ESSENTIAL FUNCTION OF ALL POSITIONS
2-7 YEARS RELATED EXPERIENCE
ABILITY TO MANAGE MULTIPLE PROJECTS WITH THE FLEXIBILITY TO ADAPT TO CONFLICTING REQUIREMENTS
KNOWLEDGE OF CITY, STATE, AND FEDERAL ELECTRICAL KNOWLEDGE REQUIRED. KNOWLEDGE OF MECHANICAL AND SAFETY CODES PREFERRED
EXPERIENCE WITH ROCKWELL PROGRAMMING SOFTWARE INCLUDING: RSLogix 5000, RSLogix5, RSLogix500, RSView32, Panelbuilder32, FactoryTalk View Studio, and DriveExplorer or Drive Executive
EXPERIENCE WITH ROBOTIC PROGRAMMING. HANDS ON EXPERIENCE WITH EQUIPMENT CONTROLS

124

Controls Engineer Resume Examples & Samples

Electrical system design and schematic control
Programmable logic controller programming and revision management
Project spending quotation and tracking
Research and development of new technologies
Training of new technologies and products
Maintain / manage correct software revision level and support contracts
Work with team on coordination of prototype jobs
Make vs. Buy analyses of assembled components
Job planning, timelines, design reviews, information sharing
Generating operating procedures and training materials for projects
Plans, schedules, conducts, or coordinates detailed phases of electrical work in part of a major project or in a total project of moderate scope
Plans and designs manufacturing equipment electrical controls in an industrial plant. Maximizes efficiency by analyzing layout of equipment, workflow, assembly methods, and work force utilization
Develop and improve operator / equipment interface panels for intuitive machine operation
Performs work that involves conventional engineering practices. Controls a variety of complex features such as conflicting design requirements, unsuitability of standard materials, and difficult coordination requirements
Retains a broad knowledge of precedents in the specialty area and a firm understanding of principles and practices of related specialties. May supervise technicians/engineers on assigned work when needed
Provides a smooth interchange of ideas and information between supervisor, engineers, co-workers, and customers (internal and external)
Ability to foster and maintain a team approach and working environment
Possess and utilizes strong methodical problem solving skills to drive to the root cause and implements sustainable corrective actions (DMAIC model)
Communicate effectively to all stakeholders including plant personnel management, and external customers
Some travel will apply
A BS in Engineering with at least 5 years of experience as an engineer
A Master's Degree in Engineering and experience in the automotive industry is preferred
Candidate must have a very good understanding of engineering and scientific theory principles, concepts, techniques and processes and should be able to apply past experience to determine appropriate technique and procedure in efficient manner with little direction or guidance

125

Controls Engineer Resume Examples & Samples

Technical Support Activities such as
Process Controls Management (i.e. error proofing, programming logic, vision systems)
Production and Maintenance Guidance (technical troubleshooting and direction)
Project and New Equipment Installation
GuardLogix
Experience in automotive industry
GE PLC Hardware & Software
RsNetworks
RSLogix 5000, 500, 5
Device Net and Ethernet IP
Hirschmann Switches
New Equipment Specification, Install, Debug, and Qualification
Global Controls Standards Compliant
Fanuc Robot experience, programming, debugging,
Provide technical support and guidance to trades and production
Working knowledge of all safety absolutes and policies (i.e. lockout, ESWP etc..)
Allen Bradley SERVO Control and Variable Frequency Drives
Knowledge of computer software utilized in manufacturing environment

126

Controls Engineer Resume Examples & Samples

Troubleshoot, diagnose, correct and improve logic and controls systems for production equipment and systems
Provide direction and support on operation, repair, and replacement of robots and components, programmable logic controllers, variable frequency drives, and various field devices
Troubleshoot, diagnose, correct and improve communications networks on plant floor including Devicenet, Ethernet, and other protocols
Provide support and direction to electricians on controls and power issues
Troubleshoot electrical issues with substations, electrical buss, buss plugs, power distribution panels, and other electrical distribution systems
Analyze, engineer, and design new power distribution circuits and systems for new equipment, and equipment moves
Provide safe electrical decommissioning of electrical equipment
Develop cost and timing for new plant projects
Execute projects to budget on schedule
Develop specs for plant projects, work appropriate procurement system (SAP, PDMP, NPP), schedule and manage projects with contract or internal resources
Develop effective working relationship with internal skilled trades, the service agreement provider, and contractors
Ensure all safety policies and procedures are followed by contractor and internal resources
Participate in Electrical Safe Work Practices efforts in the plant
Strong manufacturing knowledge and strong leadership skills
Strong knowledge and ability to implement GMS principles and mentor others
Demonstrate high level of analytical ability, communication and interpersonal skills required to build relationships with team members and customers to solve problems and resolve issues
Demonstrated ability to manage multiple projects and assignments with medium level of autonomy and high accountability for results (may work under the direction of a more seasoned process engineer)
1-3 years of experience with industrial electrical systems
Knowledge and experience with GM asset management, procurement, and safety systems and requirements
Knowledge and experience with Fanuc Robot systems, Allen Bradley hardware, devicenet and Ethernet communications networks

127

Controls Engineer Resume Examples & Samples

Controls modifications and continuous improvement (TIPS)
Process Controls Management (i.e. Paint, Sealer, error proofing)
Production Guidance (technical troubleshooting and direction)
Maintenance Supervision (directing of hourly trades to perform work as necessary)
Understanding of manufacturing and tooling processes required
Comfortable with technology tools (PCs, Microsoft Office)
Flexibility (work hours, rotating shifts, moving quickly from one assignment to another as priorities change)

128

Controls Engineer Resume Examples & Samples

Establishes a course of action to accomplish completion of the job and or project
Proposes and evaluates manufacturing processes and equipment for assigned areas
Directs the design, development and/or improvements of manufacturing processes and equipment for assigned areas
Evaluates expenditures for processes and/or equipment
Maintains cost controls
Provides technical assistance and training for assigned plant operations
Initiate and coordinate conveyor/ tool/equipment development, buyoff & validation activities
Work with central office engineering to deliver a complete, fully integrated, safe & validated manufacturing system
Provide spare parts, maintenance & continuous improvement strategies to the plant's operations teams
Work with production teams and maintenance teams on continuous improvement projects
Demonstrate a leadership role in assigned area in understanding conveyors, manufacturing processes, equipment, & tooling
Support production team during prototype, pilot & validation through acceleration to implementation
Provide leadership in assigned area for preventative maintenance, and the reliability and maintainability of conveyors and equipment
Strives to continuously improve conveyors/tools/equipment. Provide floor troubleshooting assistance & root cause analysis
Fully support the team concept
Lead the throughput improvement process and engage team members in identification and resolution of maintenance and engineering issues
Experience with process equipment, knowledge of system engineering, software development & hardware integration
Highly developed oral & written communication skills
High level of interpersonal skills with sensitivity to other's points of view & to make contributions to the resolution of complex manufacturing problems
Demonstrated ability to listen to & support Team Members
Thorough understanding of planned and predictive maintenance and the Maximo system
Thorough understanding of GM Safety policies, specifications, and audit module requirements
Ability to rotate all 3 shifts as required

129

Controls Engineer Resume Examples & Samples

Design, construction, integration, plant installation, successful launch and continuous improvement of equipment and tools required for the production of high quality Castings
Manage projects through purchasing processes
Conduct equipment risk assessments with a diverse group of stakeholders
Conduct Equipment build/run-off and buyoff processes
Manage deliveries to program timing milestones
Provide project report outs to senior management
Existing program/site support, troubleshooting, etc
Communicate effectively and work collaboratively with all stakeholders
Strong technical knowledge of electrical/control systems and the ability to apply these concepts within a manufacturing environment
Demonstrated understanding of mechanical concepts involving machine designs, process requirements involved in the manufacturing process
Experience in PLC and HMI programming, Ethernet and/or Devicenet networks Knowledge of servo motors, motion control and drives
Experience in Fanuc robots setup and programming
Ability to use computer, interpret blueprints, engineering drawings and learn new systems
Demonstrated understanding of plant floor work
Knowledge of hydraulics and pneumatics
Understanding of GMS and 4 walls within the program
Knowledge of GM’s global Equipment Specifications

130

Controls Engineer Resume Examples & Samples

Monitor plant, equipment and process operations for correct performance using SCADA and Cimplicity systems
Develop Plant Monitoring and Control System to support production unit requirements
Identify key skill improvement requirements and develop technical training plans for skilled maintenance team
Implement and manage of improvement plans to improve metrics on identified equipment or systems
Manage the PLC & Robot back-up monitoring & compare process
Support Manufacturing Engineering Team with technical requirement specifications for new facilities or equipment. The specification, procurement, installation and commissioning of equipment and facilities
Provide technical advice, develop and roll out relevant training to production & maintenance personnel

131

Controls Engineer Resume Examples & Samples

Demonstrated technical knowledge of electrical/control systems and ability to apply these concepts within a manufacturing environment
Demonstrated basic understanding of mechanical concepts involving machine designs, process requirements involved in the manufacturing process
Flexibility for off-shift and weekend support; willingness to work any shift or crew
Background in electrical controls discipline with training or knowledge of skilled trades role
Experience in Control Architectures
PLC: AB / Modicon / Siemens / Fanuc
Robot/CNC: Fanuc / Siemens
Vision: Cognex
Devices: Indramat Drives
General knowledge of hydraulic, pneumatic, and lubrication systems

132

Controls Engineer Resume Examples & Samples

Experience with all varieties of commercial HVAC systems
Experience with lighting control systems - interior and exterior
Experience with various Direct Digital Control offerings and controls sequences of operation as related to building operation and energy efficiency
Manage and prioritize multiple projects with a constant focus on deadlines

133

Controls Engineer Resume Examples & Samples

Develop specifications for equipment/line modifications and/or additions
Develop project resource requirements – time, money, manpower
Coordinate plant and contract personnel with Production and Facilities departments
Develop engineering designs for equipment/layouts
Prepare electrical drawings for new installations or equipment modifications
Schedule and facilitate design and project status meetings with contractors, consultants, plant personnel and management. Prepare and develop associated reports as necessary
Train plant personnel on the operation and maintenance of equipment/modifications
Qualify new installations/modifications for production use
Maintain project documentation
Assist departments with equipment budget preparation
Assist Operations with equipment troubleshooting as needed
Bachelor's degree in Electrical Engineering or equivalent, specializing in Controls Systems Design or Software Engineering; BSEE degree preferred
5 - 8+ years of experience writing software and/or electrical design for automation systems
BS Degree in Electrical Engineering or equivalent experience
Five years minimum Industrial Manufacturing experience
At least 2 years Project Management experience
Working knowledge of process controls systems and their applications
Proficient in programming PLC’s (Allen Bradley, Siemens, etc.) and VFD’s
Competent skills with PC’s, networking, device communications and database design
Good communications skills – must be able to develop specification, proposals, and presentations and communicate effectively within the organization
Working knowledge of “AutoCAD” or Solidworks, MS Project and MS Office is desirable
Knowledge of vision systems and robotics is a plus

134

Controls Engineer Resume Examples & Samples

Develop detailed project plans relating to Safety, Quality, Cost and Delivery (SQCD) present plans to management, and execute plans in a timely manner
Implement capital projects for the Plant as assigned by the Engineering Manager
Define and maintain all process/electrical control schematics and work flow process documentation of Plant operations for your responsible areas
Lead the plant implementation team in implementing new products, equipment controls and/or processes
Define machine electrical requirements and or needs for optimum performance, tool life and Product Quality
Develop standard operating practices as required for proper controls operation
Assist in defining improved process flows to support the plant operations and continual improvement initiatives
Fosters and promotes positive employee relations with a high level of employee engagement
Assist in providing a safe and productive work environment, including housekeeping
Participate in the identification and implementation of continuous improvement initiatives
Perform other tasks as directed by the Engineering Manager
Minimum of 5 years of Controls Engineering or Electrical Engineering experience with electrical/electronic equipment
Must have experience in defining, operating, troubleshooting and programming various control modules including PLC’s (Siemens (Step 7), Allen Bradley and Telemecanique experience is preferred), Vision Systems, analog and digital systems and HMI programming
Programming of robots is a plus
Excellent personal computer skills in a network environment; Microsoft products experience preferred -Word-Excel-Extensive MS Project software experience
AutoCad / SolidWorks proficient to design and document electrical schematics
Management style must be consistent with CITE Principles
Strong planning/Organization & Time Management skills
High volume, fast paced manufacturing environment
Emergency response may be required on 24-hour basis
Required to climb ladders, enter restricted areas and potentially hazardous situations Able to work in inclement weather conditions
Ability to work in a self directed work environment to resolve problems and complete tasks in a timely manner

135

Controls Engineer Resume Examples & Samples

Support operations by troublshooting, maintaining, and programming plant automation
Responsible for programming and designing PLC controls for new equipment
Project Management on new automation projects
Data collection from plant automation
Ability to travel in support of job functions
Overtime as required/requested
Minimum of 5-7 years of experience
Experience with Allen Bradley Logic PLC controls platforms a necessity
Experience working with Motoman Robot software and programming
Experience with controls hardware design a necessity
Experience working in the automotive industry is beneficial
HMI programming understanding of basic concepts, familiar with PanelView Plus and PanelView hardware. Ability to use RSView Studio and PanelBuilder software
DeviceNet and Allen Bradley Remote IO experience
Ethernet networking experience
Understanding of vision systems. Ability to design, diagnose and troubleshoot vision applications
Self motivated with good written and verbal communication skills
Pneumatic and Hydraulic

136

Controls Engineer Resume Examples & Samples

Ability to lead/supervise controls technicians across multiple shift and function in team environment
Contribute to and/or lead Advanced Engineering projects to develop new and/or improved processes and innovations to provide value for Tenneco
Support Operations by troubleshooting, maintaining, and programming Plant Automation
Fulfill EMSEC Technician role by championing and supporting Tenneco Machine Safety Standard policies and procedures
Complete TMSS machine risk assessments per the TMSS guidelines and templates
Create software requirements documentation, contribute to software peer reviews, conduct software unit testing and participate in software validation requirements definition
Attend training sessions, seminars, and conferences to expand job knowledge and skills and network with professional colleagues, suppliers, and customers
Develop and maintain requirements books and best practices library, yielding work instructions, design guidelines, process flows, and standardization techniques
Data collection from Plant Automation
This list may not be all-inclusive and may include other duties as assigned by the supervisor
Self-motivated with good written and verbal communication skills
Four-year undergraduate degree. BS in Electrical or Manufacturing Engineering preferred
3-5 years’ experience designing and programming industrial control systems
Strong electrical/mechanical/programming troubleshooting skills

137

Senior Controls Engineer Resume Examples & Samples

Knowledge of regulatory codes and standards such as OSHA (Occupational Safety and Health Act), and NEC (National Electric Code), and NFPA (National Fire Protection Act)
Knowledge of Distribution Control System (DCS) Programming
Knowledge of Electrical Engineering in order to understand system interactions, sizing of equipment, and fuses
Knowledge of HMI/SCADA Configuration as needed to complete required tasks and assignments
Knowledge of PLC Programming
Knowledge of Robotics
Knowledge of Project Management
Knowledge of Microsoft Excel, Word, and Access required
Knowledge of Visual Basic required
Knowledge of vision systems
Knowledge of computers
Skill in using Rockwell Automation Software (e.g., RSLogix500, RSLogix5000, PanelBuilder32, RSView, RSLinx, etc.),
Skill in using hands (i.e., screw driver, hammer, etc.) and power tools
Physical Ability to make skillful coordinated movements of the fingers, hands, and wrists
Physical Ability to stoop, crouch, or crawl as needed to repair or determine the need for repair of equipment
Physical Ability to lift, carry, and move objects weighing up to 40 lbs
Physical Ability to see close environmental stimuli

138

Controls Engineer Resume Examples & Samples

Troubleshoot various PLCs like Allen Bradley, GE, Siemens, and others
Troubleshoot electrical problems on motors, drives, pumps, etc
Identify network communication issues
Modify or write code to fix or improve equipment performance
Develop support documentation for troubleshooting and maintenance
Read and interpret electrical drawings
Modify or write operator interfaces using Wonderware and other platforms
BS/BA Degree in Electrical Engineering, Mechanical Engineering, Computer Science or equivalent
5 years or more of relevant maintenance reliability experience
Analytical thinker with problem solving/troubleshooting skills
Experience with CMMS (preferably EAM)
Working knowledge of AutoCAD and SCADA systems
Self motivated with a high level of initiative
Able to develop and present written and oral instructions
Actively participate in control projects and Kaizens

139

Controls Engineer Resume Examples & Samples

Manage control projects in a timely and cost effective manner
Design, install, commission PLC-based control systems and HMI interfaces for new projects
Prepare Scope of Work and bid documents for controls systems fabrication and installation. Manage various contractors simultaneously during lifetime of multiple projects
Maintain existing PLC-based systems in reliable condition, propose improvements, and train/support production and maintenance personnel
Maintain existing industrial databases such as MSSQL
Troubleshoot different controller software and hardware components
In the course of executing projects, follow the established Grifols procedures for pharmaceutical engineering documentation
Familiarity with various types of process instrumentation, valves, motors, and pumps
Work with electrical and P&ID drawings
Bachelors degree in Controls Engineering or a similar field
Minimum three years of experience in controls engineering in an industrial environment preferred
Familiarity with good PLC/SCADA programming standards and practices
Training certification in the various PLC and HMI programming
Familiarity with local and national codes and standards including NEC, UL, IEEE, UL and NEMA
In depth knowledge and familiarity with Siemens and Allen-Bradley controllers and programming standards
Knowledge of PLC, standard PC and Server hardware components
Electrical circuits including 3 phase 480Vac,120Vac, and 24Vdc power distribution
Ability to troubleshoot low voltage control and instrumentation circuits
Familiarity with industrial networking (DeviceNet, Profibus, Ethernet) and SCADA systems, in particular Wonderware Intouch
Autocad drawing capability
Communicate clearly technical ideas and issues with various groups of interest
Windows XP, 2003 Server, and Windows Office (VMware knowledge is a plus)

140

Controls Engineer Resume Examples & Samples

Can learn quickly and work independently
Has excellent technical communication and presentation skills
Competent in control theory, robotics, dynamic systems and algorithm development
Competent in MATLAB/Simulink and/or LabView tools
Handy in the use of accelerometers, dynamic signal analyzers and general lab equipment
BSEE or BSME with 1-2 years of experience, MSEE or MSME with 0-1 years of experience, or equivalent
Related coursework/experience in robotics, control, and/or dynamic systems

141

Senior Controls Engineer Resume Examples & Samples

Designs, schedules, executes, and evaluates qualification experiments which define and
Assist in the development of company standards to ensure consistency in project execution
Recognized authority in one or more areas of programming languages and platforms such as Modicon, Allen Bradley (RS Logix), Intellution and Visual Basic (VBA). Strong oral and written communication skills
Strong knowledge of electrical power and distribution systems

142

Controls Engineer Resume Examples & Samples

Service issue resolution
Engage, lead, and direct vendors via Scope of Work and Requests for Proposals/Information documents
Document and communicate every step of the work
Eaton Foreseer
Data Center controls service experience
Available to travel domestically and internationally

143

Senior Controls Engineer Resume Examples & Samples

Parcel Industry experience - specifically with singulators
Undergraduate or graduate degree in Electrical/Controls/Automation/Robotics Engineering or Technology or equivalent experience
Fluent in Microsoft Office (Outlook, Word, Excel, PowerPoint) and Windows operating systems
Strong command of the English language, both written and verbal
Willingness to travel 20-40% of the time performing installation support across the US
Current experience with Allen-Bradley PLC languages, architecture and networks. Other platforms a plus
Experience with conveyor systems (Parcel, Baggage, ASRS, etc.) large machine design, and/or motor control desired
Ability to work as part of a team, yet independently if necessary, especially away from the office

144

Controls Engineer Resume Examples & Samples

2-4 years of machine design control design experience
Ability to write complete machine control programs, including HMI screens and safety interlock controls
Competency with AutoCAD Electrical and Microsoft Office
Experience with Allen Bradley,Siemens PLC's and HMI's
Knowledge and Applications of Servo Sizing for torque and inertia
Good working knowledge of Robotic Software options and external Axis control
Experience in industrial networking & various communication protocols including Ethernet, Devicenet, RIO, etc
A general knowledge of AC/DC power, motors, drives/motion control, industrial controls, pneumatic valves and sensors
Knowledge of NEC and NFPA 79
Experience applying machine safety requirements using ISO 12100 & 13849
Proven industrial electrical design experience and troubleshooting in both electrical circuitry and PLC
Experience with robotic welding (arc, laser, resistance); material handling; custom machine controls
High level of analytical ability and creativity in problem solving
Demonstrated skills with communication, team facilitation and client relations
Self-motivated, able to act independently and set and manage priorities
Exhibit flexibility and adaptability in handling change
Ability to manage multiple projects and priorities
Familiar with commonly-used concepts, practices, and procedures in machine control design
Familiar with manufacturing and tooling processes
Relies on experience & judgment to plan & accomplish goals
Ability to travel up to 20%; Some International travel required (Passport required)
Risk Assessments

145

Controls Engineer Resume Examples & Samples

Develop, implement and maintain strategies to collect and distribute equipment performance data
Integrate a variety of shop floor devices for data collection and control
Specify and/or develop quality improvements related to the controls systems, such as vision inspection and laser measurement systems
Evaluate, plan and manage controls systems upgrades as needed
2-5 years controls experience with automated manufacturing equipment
Allen-Bradley PAC/PLC and HMI programming experience
Experience designing and/or specifying electrical test equipment
Understanding of OSHA/ANSI requirements for machine controls
Experience with Wonderware ArchestrA based SCADA development
Experience with Microsoft SQL Server Report Services
Proficient with industrial device networking and securities best practices

146

Senior Controls Engineer Resume Examples & Samples

Excellent technical judgment, and appreciable independent evaluation, creativity, and latitude in making decisions are expected
Demonstrates ability to devise innovative solutions to problems
Manages projects of moderate scope
Lay out new industrial electrical control panels which are NFPA79/NEC/UL508A compliant, and create electrical schematics
Architect, write, and debug PLC ladder logic with an emphasis on generating code that is organized, structured, documented, maintainable and reusable
Manage electrical cabinet builds, field wiring, and installations
Establish test plans and control test plan execution
Debug and optimize automated processes to maximize reliability and uptime
Reviews progress and evaluates results of work accomplished by self and others
Prepares reports and presents results to management and client
Bachelor’s or Master’s Degree in Electrical Engineering (or equivalent – Majors in: Controls and Computer Control Systems, Mechatronic Engineering, Automation Engineering, etc.)
Minimum 5 years direct technical experience in the design, assembly, integration, testing, troubleshooting, commissioning and programming of large scale PLC-based control systems
Experience in theme park and attractions environment a big plus

147

Controls Engineer Resume Examples & Samples

In-House Equipment Development and Implementation
Out-sourced Automation Equipment Development
Proven Experience in an Automotive JIT environment

148

Senior Controls Engineer Resume Examples & Samples

Works on capital projects including the review of electrical, controls, and network drawings, programming and commissioning of the controls system, and providing startup support including troubleshooting and loop tuning
Supports and programs field measurement devices including Total Flows
Supports a wide range of communications protocols, networks, and radio telemetry including Ethernet I/O, Ethernet Radios, Serial Radios, Modbus and OPC
Programs and maintains various PLCs and HMIs but primarily Allen Bradley PLCs and Wonderware HIMIs. Supports operations and engineering through the MOC process, ongoing maintenance, and troubleshooting
Responsible to provide alarming and proper annunciation for operations including strobes and horns and maintaining a call out system
Maintains proper controls documentation including cause and effect diagrams, controls narratives, and network drawings. Responsible to program according to these documents and update them as part of the MOC process
Works extended hours, including nights and weekends, in process operations environment and during periods of inclement weather. Responds to upset conditions during off-hours
Minimum10 year’s industry experience in Electrical, Instrumentation, and Controls Engineering required
Experience in PLC & HMI Programming including Allen Bradley PLCs and Wonderware HMI
Strong communication skills with ability to work independently and report on work activity
Understanding of various networks and telemetry including Ethernet and Serial radios
Understanding of Industry Specific Standards such as NEC, API, and DOT standards

149

Controls Engineer Resume Examples & Samples

Experience with building operations, control diagrams, electrical diagrams, and complex environmental and electrical concepts
Experience with operations and maintenance of electrical power monitoring systems
Experience with EPMS (hardware and software)
3 years’ operating in a service or engineering role, working directly and with vendors
At least 5 years’ experience driving large scale enterprise data center projects
B.S. in Electrical Engineering, Mechanical Engineering, Engineering Technology, or related engineering degrees as well as ten (10) years of related experience in professional environments
Experience with the use and programming of software in building monitoring systems (Schneider and Eaton preferred)
Knowledge of Data Center Electrical Infrastructure and operation (Switchgear, PDU, UPS, Generators, etc…)

150

Controls Engineer Resume Examples & Samples

Bachelors degree in Engineering or equivalent work experience
Outstanding facilitation and group problem solving skills are required
Solid project management, root cause problem solving, training and facilitation skills are a must
Financial analysis and control skills
Excellent presentation skills with the ability to develop presentations which communicate the appropriate messages in all levels of the organization. Effective written and oral communication skills
Strong computer skills in Excel, Word and Project Management applications
Effective motivator who can engage employees at all levels in the problem solving process
Active learner in striving to bring new insight to improving the manufacturing processes
Possess technical competence in understanding manufacturing processes and the compliance requirements of a food manufacturer

151

Controls Engineer Resume Examples & Samples

Program and troubleshoot PLC, CNC, servo, robot, vision systems and other automation controls
Use FIS Plant monitoring software to review cycle times of automation and equipment
Lead or assist in project definition, specification, purchasing follow-through to installation
Backup updated automation programs to PDS
Familiariity with variable frequency drives, servos and CNC (MTC and MTX)
Continuously evaluate equipment for improvement for quality and delivery
2+ years of controls experience in a manufacturing environment

152

Controls Engineer Resume Examples & Samples

Investigates, develops and implements activities to reduce machine downtime while increasing process efficiency. Reviews, assesses and designs safety devices and controls as needed
Research, design, and develop controls systems for industrial use utilizing knowledge in engineering and consultation with equipment manufacturers. Plan department activities based on production schedules to make optimum use of manpower and facilities
Make recommendations for development action; analyze, modify and improve programmable logic controllers (PLC) and human-machine interfaces (HMI)
Provide design and technical support of PLC based hardware, and control systems in a production environment (primarily Allen Bradley with some Siemens and Omron)
Provide on-going maintenance support and resolution of control system problems, including taking ownership of such problems to completion
Work with Maintenance personnel to assist in troubleshooting of manufacturing equipment and control systems problems
Manage Capital projects from conception to installation as directed by supervisor while following OSHA, EPA, SQF, and local code regulations
Interface with outside Machine / Control Vendors for the purpose of defining, designing, implementing, troubleshooting and redefining processes
Communicates effectively with Engineering, Manufacturing, Quality, and Maintenance Departments at the local and corporate level
Develops electrical and mechanical documentation, design modifications and programs for equipment
Develops, reviews and implements work instructions as needed
Ensures compliance with the plant policies and procedures including requirements
1-5 years controls experience
Degree in associated field plus a strong competency in manufacturing operations preferred
Experience with Allen Bradley plc’s and HMI’s
Exceptional training and documentation skills
Exceptional leadership and interpersonal skills
Results oriented and able to handle multiple projects
Must possess good communications skills, both written and oral
Demonstrates organizational and team building skills, able to lead improvement teams
Good understanding of "Lean Manufacturing", 5S, TPM programs

153

Senior Controls Engineer Resume Examples & Samples

Performs diverse, specialized and complex work involving significant accountability and decision-making responsibility
Reviews customer specifications and scope documentation for quotation and clarification
Designs system layouts, schematics and control devices
Creates control sequence of operation documents to ensure that designs meet customer expectations
Maintains progress schedules that meet project milestones
Prepares schematics and specifications for control panel fabrication
Provides documentation and support to the field wiring team
Creates Programmable Logic Control (PLC) programs
Works closely with the Software Engineering team to integrate control solutions
Performs on-site commissioning to implement and validate the system design
May lead and direct project work and less-senior team members
Performs process checks and reviews the output by other team members
Provides guidance and direction to less-senior team members
Minimum of 7 years of related experience preferred
Experience with various industrial HMI and SCADA systems
Experience with Allen-Bradley controls/controllers or Schneider PLCs a plus
Knowledge of industrial automation
Ability to multi-task while maintaining attention to detail and deadlines
Team-oriented and collaborative
Creative-thinking and problem-solving skills
Self-motivated and detail-oriented

154

Controls Engineer Resume Examples & Samples

Use AutoCAD Electrical to design automated equipment
Experience with high speed packaging equipment those with continuous motion
Knowledgeable in PLC and computer programming
Will be using Servo/Stepper motor control and the associated software

155

Controls Engineer Resume Examples & Samples

Program PLC, HMI, Robots and other types of electronic equipment
Plan layout of wiring
Provide support for installation of wiring and installation or upgrade of electrical equipment or devices in the building
Assist in and occasionally lead in the trouble shooting of malfunctioning machinery
Bachelors in Engineering is desired
PLC and HMI programming experience
Experience with CompactLogix/ControlLogix platform (aka RS5000) is preferred

156

Controls Engineer Resume Examples & Samples

Program PLC, HMI, Robots and other types of electronic or electrical mfg equipment
Play layout of wiring
Assist in and occasionally lead in the troubleshooting of malfunctioning machinery
Experience with PLC Programming
Knowledge of all aspects of Allen Bradley Software
Ability to edit existing programs (writing programs from scratch a plus)
Experience with motor, drives and robotics

157

Controls Engineer Resume Examples & Samples

Working knowledge of MS Word, MS Excel, MS Outlook; Allen Bradely, PLC Programming,
Demonstrated pattern of growth and accomplishment
Knowledge of Source Code Control and Release Management
Experience in systems integration and user acceptance testing
Ability to document and process defects and enhancements
Ability to learn new skills quickly
Strong problem-solving and analytical thinking skills
Able to develop and coordinate concurrent projects
Ability to work under pressure and/or for extended hours
Clear and concise oral presentations for internal and external audiences
Work with minimal supervision and be able direct other in work
Bachelor's degree in Electrical Engineering or equivalent and at least 4 years of experience
Fosters and reinforces open communication between team members
Sets high standards in solving problems and shows advanced thinking and new approaches to solving problems
Demonstrates good organizational skills when working on projects
Detail-oriented and deadline-driven
Must interface successfully with engineers & product owners and across functional departments
Nowledge with devices utilizing multiple forms of communication protocols including Ethernet based to serial communication
Knowledge of PC & PLC based control solutions similar to RS Logix, Factory Talk, Think & Do
Experience or Understanding with SCADA programming Desirable
Has previous experience writing SCADA, Soft PLC logic programs from scratch
Working knowledge of .NET, XML, HTML, Device-Net, RF Tag Reading Systems, IO Link

158

Controls Engineer Resume Examples & Samples

Administers and troubleshoots the plant's local area network
Programs PLC logic and HMI interfaces for new projects and current system modifications
Modifies and generates Electrical schematics using AutoCAD
Provides support and consulting on industrial controls projects to engineering, production, maintenance, and other plant departments as needed
Coveys information to management regarding all consequential operational problems
Executes data and system file backups according to procedure, including PLC and HMI files
Interacts with corporate IS support to remedy problems existing with respect to the Client/Server environment, WAN, LAN, and desktop applications
Installs desktop computer hardware and software
Interfaces with vendors to specify and implement controls solutions
Installs Floor-based Manufacturing Systems

159

Controls Engineer Resume Examples & Samples

Select materials including DDC modules, field sensing and control devices, dampers and valves to meet the project requirements, specifications, codes and customer standards
Test the project’s programs to ensure they meet the specified sequences of operation and that they perform according to industry standards
Conduct graphics engineering functions which includes: creating equipment and floor plan graphics per project documents, create Automated Logic’s graphics submittal packages as required, review graphics as a completed package, for completeness and accuracy, develop and maintain graphic library, and participate in solution of job-related graphic problems
Complete each assigned project focusing on customer satisfaction and specification compliance while trying to maintain budgetary guidelines

160

Controls Engineer Resume Examples & Samples

Required to use Program Logic Controller (PLC) design and program with Allen Bradley PLC’s and Human Machine Interface (HMI) using Rockwell’s Logix Software Suite of programming tools
Responsible for control systems design, specification, programming, simulation and testing, and start-up assistance for aircraft engine semi-automated assembly
Work with panel design and layout, bill of materials, and wiring schematic capabilities
Work with the latest version of AutoCAD or AutoCAD Electrical
Read and red-line electrical drawings as well as pneumatic and hydraulic schematics
Develop and implement standard engineering practices, provide detailed documentation upon project completion
Advanced level of PLC and HMI programming with Allen Bradley, Siemens, Mitsubishi
Motion Controls experience with different types of Servo Drives and Variable Frequency Drives
Industrial Networks experience such as Ethernet Internet Protocol (I/P), Profibus, Profinet, DeviceNet, Remote Input-Output (I/O)
Computer Numerical Control (CNC) design and programming with Siemens/FANUC controllers a plus
Project management and reporting experience with manufacturing automation systems a plus
AutoCAD electrical experience necessary
Familiarity with National Electrical Code (NEC) & National Fire Protection Act (NFPA) requirements
Organized, detail oriented, self-motivated, with strong verbal and written communication skills
Proficient with Microsoft (MS) Office products
Experience in Aerospace is preferred along with Automotive, Food Processing, Bio-Tech, Pharmaceutical, Semiconductor, or Water/Wastewater industries is a plus
Applicant must be U.S. Citizens or U.S. Permanent Residents and/or otherwise comply with International Traffic in Arms Regulations (ITAR) requirements to be considered for this position

161

Controls Engineer Resume Examples & Samples

LabVIEW programming for all of the controls and data acquisition (DAQ) systems at the NSTTF. Other tasks involve the design, development, test, fielding, troubleshooting, repairs and maintenance of hardware, software and systems required to control, collect data and monitor solar research systems
Implementation and championing of software quality and documentation standards for all projects on systems on site. Jira is being used to track progress, issues, and all relevant project action items
Test planning and test execution as required
Training of operators in the use of NSTTF control and DAQ systems
BS in related computer software or engineering field
Certified LabVIEW Developer (CLD)
Three years ?hands-on? experience in using National Instruments hardware and software (LabVIEW) to meet motorized control systems and data monitoring requirements
Demonstrated ability to troubleshoot systems down to the component level and repair control and DAQ systems
Demonstrated excellent written and oral communication skills, including teamwork
Demonstrated flexibility, agility, and leadership in problem solving in the laboratory and field work
Demonstrated ability to lead software projects with an effective software engineering process
Ability to obtain and maintain a U.S. Department of Energy security clearance
MS in related computer software or engineering field
Certified LabVIEW Architect (CLA)
Experience in fields related to concentrating solar power (e.g., optics, pointing and tracking of mechanical mounts, high temperature thermal detection and measurement techniques)
An established professional network of contacts and customers, especially as related to National Instruments products and other control system vendors
Experience with LabVIEW imaging analysis software and tools

162

Senior Controls Engineer Resume Examples & Samples

5 years experience in position within the maintenance and controls
Knowledge in control systems, (enconders, servomotors, vision systems)
Programming PLC, CNC, Drive AC, DC and FANUC, Allen Bradley
Repair electronics boards
Restoration, data back up and PLC controls internal hard disk
Knowledge of injection molding equipment
English 90%

163

Controls Engineer Resume Examples & Samples

3 years of experience in Matlab's Simulink, Easy 5 or other simulation software
3 years of experience with non-linear controls (sliding mode, backstepping, etc.) theory
3 years of experience designing and implementing control algorithms

164

Senior Controls Engineer Resume Examples & Samples

Supervising, training, and mentoring other electrical engineer(s) within the team
Designing and integrating control systems on new and existing equipment to improve output and meet key business objectives
On-going management of multiple technical projects targeting continuous improvement results in the areas of safety, quality, efficiency, delivery, or cost
Providing technical expertise and support on equipment, processes and methods aimed at sustaining or increasing production output
Maintaining and updating engineering standards for equipment as related to the selection of hardware, electrical documentation, and programming
BS in Electrical Engineering, MS is preferred
5 years’ experience designing and troubleshooting control and electrical systems
Expert knowledge of programming for PLCs and HMIs (Allen-Bradley)
Proficiency in the creation of electrical schematics and panel designs
Visual Basic programming is desirable
Strong desire to succeed as part of a technical team
Ability to travel up to 10% for training, vendor selection, equipment evaluations

165

Controls Engineer Resume Examples & Samples

Support Areas - BOD (Bottom of the Draw), Mixing, and Measurements
The position involves working with Process and Controls Engineering in the application of electrical and controls concepts to identify, design and implement continuous improvement/cost reduction projects
Daily production support involving troubleshooting, problem solving and working with the equipment maintenance organization will be required
Work with project team to solve difficult automation problems, resolve project related issues, and develop fundamental understanding of technical / process requirements critical to system success
Required Education: BSEE, BSEET
Required Years and Area of Experience: 3-5 Years of Experience
Low Voltage Power systems (600V and below) Interest / knowledge
This is a functional position that requires strong technical curiosity, leadership skills (specs, scopes, budget, timeline, etc), and the ability/desire to learn as well as train others
Ability to plan upfront, communicate issues, and execute solutions quickly and efficiently
Works well with other disciplines (process, mechanical engineering) and providing/receiving direction
Strong team player who takes personal ownership for their areas of responsibility
Knowledgeable of electrical design and machine standards (NFPA, NEC, ANSI RIA R15.06, etc.)
Ability to work well with others in a team environment
Ability to manage multiple task

166

Controls Engineer Resume Examples & Samples

The main goal of this position is support production operations on off shifts
This position reports directly to the maintenance manager and is a key support function
High levels of machine uptime will be the indicator that this position is being effective
Prior to this position being created we have observed a marked difference in day shift and night shift support of manufacturing operations
Being able to successfully interface between maintenance engineering, management will be key to success in this role
Use electrical and controls knowledge to design, build, test, and troubleshoot controls systems to support manufacturing processes
Provide support to maintenance in the areas of troubleshooting and diagnostic evaluation of production equipment
Assist in development of troubleshooting and diagnostic guides for production associates
Update control system prints of existing equipment to match current conditions
Use skills and experience to enhance existing controls and develop new controls and logic programming to support manufacturing
Diagnoses and assists with electrical and controls issues through effective troubleshooting and maintenance of manufacturing equipment
Assist in the development of upgrade plans for existing equipment
Programs Manufacturing Equipment with PLCs, HMI, Database interfaces
BS Degree with a minimum of three years specific experience with PLC’s involving ladder diagram design and interpretation, DC drive controllers, and variable frequency drive controllers or 8 years of equivalent experience. BSEE, BSEET or other Engineering degree preferred
Experience with Allen Bradley, and Mitsubishi PLCs and Kawasaki robotics is highly sought after
Proficient with electrical CAD designing
Manufacturing equipment interface and integration experience is essential

167

Controls Engineer Resume Examples & Samples

Performs engineering design of material handling systems
Creates proposals for material handling equipment and product line equipment estimates
Creates material handling drawings/documentation and provides direction in the preparation of detail drawings and construction of equipment
Provides technical customer support both remote and on-site
Implements software/electrical/mechanical changes
Proposes new methodologies to solve design challenges
Bachelor's degree (B. S.) in Electrical Engineering; Master’s Degree (MS) a plus
Prior Electrical Engineering experience in a related industry, preferred
Ability to speak effectively before groups of customers or employees of organization
Knowledge of Kaizen and Lean Manufacturing techniques, a plus
Strong analytical, scientific, technical, problem-solving skills
Ability to manage multiple priorities and workload demands
Detail oriented with a “root cause” driven approach to solutions
Ability to travel domestically and internationally, up to 25%

168

Controls Engineer Resume Examples & Samples

Work in a team setting to develop control system and SCADA designs; including plans, specifications and cost estimates
Select appropriate instrumentation and operator interfaces based on project requirements and process environment
Develop block diagrams, control system network and communications systems, schematics, panel layouts and I&C plan drawings
Program a broad range of process controllers / PLCs / PAC’s including Allen-Bradley Logix 5/500/5000 Studio5000, Siemens TIA Portal and Step 7 , Modicon
Plan and develop SCADA HMI applications in various platforms such as Wonderware (InTouch / System Platform), Allen Bradley (View32/FTView SE/ME), and GE-Furnac (iFix/Intellution) for stationary and mobile platforms
Write structured, well-documented, bug-free PLC code in any of the 5 IEC standard languages using PLC Open standards
Set up and configure telemetry and network equipment including managed network switches/routers, firewall hardware devices, network radio telemetry equipment, PLC Ethernet and proprietary protocol communications cards
Install, set up and configure alarm dial-out software such as WIN911
Review contractor-prepared submittals and shop drawing documents
Provide on-site start-up and commissioning support as well as on-going support of existing control and SCADA systems
Write Operations and Maintenance manuals based on developed PLC/HMI code
Strong focus on client satisfaction and repeat business, the ability to interface directly with client and to assist with development of marketing materials
10- years of experience in engineering consulting, with the focus on Control Systems/SCADA integration projects
Historical data logging software such as OSI PI, INSQL, Historians, etc
Professional Engineering (PE) certification in Oregon Preferred
Ability to write in advanced control system programming code / scripting such as VBA, C#, SQL, etc
Demonstrated experience working with municipal and industrial clients within the Northwestern United States
Willingness to work outside of normal working hours for SCADA start-up and support activities
Excellent reading and writing skills
Proficiency in word processing, spreadsheets and scheduling programs

169

Controls Engineer Resume Examples & Samples

Bachelor’s Degree in Electrical Engineering from an accredited university or college with a
Master’s Degree in Electrical Engineering from an accredited university or college with a minimum of 2 years of engineering experience)
Demonstrated accountability in delivering high quality product on time and under budget

170

Controls Engineer Resume Examples & Samples

Support the design, specification, installation, startup and validation of process control systems, electrical systems and instrumentation for capital and upgrade projects. Ensure site specifications are met and that good engineering practices are followed. Coordinate with other engineers, project managers, and suppliers to assure a complete and timely design and implementation
Direct more complex group projects - identify, propose and champion creative and constructive solutions articulating the business value created. Monitor and communicate progress on all projects to successfully deliver project scope, timeline and budget objectives
Maintain control over systems by assuring maintenance of system documentation
Coordinate with Operations to identify requirements for process controls, develop control strategies and implement
Research new technologies and procedures relative to automation and controls that could be utilized to improve the business and processes
Analyze, compare and select equipment best suited for various applications
Troubleshoot control and instrumentation systems to resolve complex equipment issues
Provide engineering expertise and technical guidance to maintenance to perform repairs, design changes, or other corrections as a result of troubleshooting or performance evaluation
Identify areas of opportunity to improve equipment and component reliability
Mentor peers and site resources on automation and control systems of production equipment
Provide training and technical supervision to instrumentation and electrical personnel for automation control systems
Develop preventative maintenance and additional procedures in support of systems and instruments installed
Bachelors Degree in related field
3 to 5 years of manufacturing experience
Experience in programming/troubleshooting Machine Control Systems (PLCs). Experience with Allen-Bradley, Modicon, and Siemens S7 PLCs is preferred
Experience with Motoman Robot software and programming
Experience in the field of automotive
Proven ability to simultaneously manage multiple projects and initiatives
Demonstrated successful communication and negotiation skills in order to manage conflicting and/or multiple demands, including ability to present to various level within an organization
Demonstrated ability to apply analytical skills to identify problems; recognizes symptoms, causes, and alternate solutions and makes timely sound decisions even under risk and uncertainty
Strong Project Management skills coupled with the ability to effectively manage and partner with subordinates, contractors and vendors
General understanding of the business case and an appreciation of financial / analytical issues
Experience with pneumatic and hydraulic

171

Controls Engineer Resume Examples & Samples

BS Degree in Engineering; Chemical (preferred), Electrical, Mechanical
Minimum of 6 years of experience is required
Experience in Chemical industries is a plus
Proven experience with any PLC/DCS system and any HMI/SCADA system. Experience with Allen Bradley family of PLC's including PLC5 and ControlLogix and Wonderware software solutions including Wonderware HMI/SCADA, Data Historian, and Batch software is a preferred
The candidate must have the ability to work in an international, multi-lingual work environment and be fluent in English

172

Controls Engineer Resume Examples & Samples

BS degree in Mechanical, Electrical, or Computer Engineering from a four-year college or university required, with 5-7 years engineering experience within an automotive manufacturing environment preferred
Automated test and controls
LabVIEW programming
Experience with CompactDAQ with C series Modules
Smart Cameras with NI Vision Builder
Mitsubishi PLC's with HMI
Mitsubishi Robots
Light curtains, safety laser scanners and two-hand anti-tie down controls
OrCAD Schematic Software
Experience programming Visual Basic Six or later

173

Controls Engineer Resume Examples & Samples

Provide key input into the development of departmental strategic goals along with identifying key measurable to support the departmental goals
Maintain PLC based control systems for manufacturing automation and instrumentation
Program PLC ladder logic
Lead projects and assist skilled trades in electrical disciplines
Support operations in electrical/controls troubleshooting and continuous improvement activities
Generate wiring schematics and control drawings with AutoCAD, maintain all plant electrical prints
Work closely with engineering team to define system control needs
Designs, develops and tests electrical control methods, materials, processes and results
Select industrial control components, assist with MRO crib
Assist corporate controls in engineering changes and new programs
Champion assigned engineering changes communicate and coordinate accordingly to all departments
Assure all safety devices are properly in place and utilized and verify individual usage of personal protective equipment (PPE) by the work team
Bachelor''s Degree in Electrical Engineering or equivalent
Minimum three (3) years of related technical, hands on experience
Experienced controls engineer with working knowledge of appropriate electrical controls and safety engineering standards, and industry practices
Working knowledge of PLC hardware and Ladder Logic programming
Excellent "hands on" electrical/mechanical aptitude
Understanding electrical/controls circuitry and schematics
Working knowledge of Ethernet, factory automation systems (Activplant) and server networking
Knowledge of NEC and general machine safety, electrical safety and machine guarding components; high level of safety awareness (RIA and OSHA}
Knowledge of ANSI standards for presses and assembly machines
Knowledge of factory information system
Familiarity with the following electrical/mechanical components
Optical/Inductive/Capacitive sensors
Motors and drive systems
Contactors, starters, relays, switches
Power supplies and transformers
Electrical enclosures and wiring devices
Ability to read and write in English and perform mathematical calculations

174

Controls Engineer Resume Examples & Samples

Designing and developing new control systems in the heavy energy industry
Liaising with clients, suppliers, contractors, and relevant authorities
Project management within cost and time constrained environments
4-year degree in Engineering (or related field) and 5-8 years of related work experience. In addition, an Engineer-in-Training (EIT) Certificate may be required
Programmable logic controllers (PLC) and
Supervisory control and data acquisition (SCADA)

175

Senior Controls Engineer Resume Examples & Samples

Develop, simulate, test, and improve electrical system control algorithms for a wide variety of applications
Perform economic analysis of business cases based on realistic physical, economic, and market assumptions
Support transfer of key software and algorithms to a production software environment (i.e. be a part-time member of a production software team)
Support Sales and Marketing by performing customer-specific energy storage system simulations, documenting methods and results, and presenting to customers
Participate in commissioning and monitoring of energy storage systems
Collect and interpret field data from active energy storage systems
If requested, present and/or publish work in various venues for example internally, to customers, to partners, and at industry events
Proficiency in numerical methods. Examples of numerical algorithms with which the applicant should be familiar
Proficiency developing object oriented software using test-driven development techniques
Ability to work in a team-based software development environment
Ability to clearly communicate results of work to peers, customers, and partners
Tenacious problem solving abilities
Strong attention to detail based on vigilance in the analysis to enable correct conclusions
Master of Science degree or higher
5-8 years’ experience in a field involving electrical energy conversion such as renewable energy or energy storage

176

Controls Engineer Resume Examples & Samples

Design methods for maintaining or increasing production levels while improving safety, production costs, yields, and quality
Program and/or adjust equipment to achieve required results
Troubleshoot process problems and identify solutions that reduce downtime and conserve maintenance costs
Monitor process equipment to identify potential errors and develop solutions to eliminate the reoccurrence of those errors
Design and conduct plant trials to determine performance capabilities
Develop and update process procedures to ensure that documentation is accurate and understandable
Determine test methods, procedures, parts, and equipment needed to implement engineering changes
Interface with all levels of management and employees to gather information and provide guidance for implementation of improvements
Support a zero tolerance culture to address behavior as well as work conditions to achieve an injury incident rate per the budgeted year
Support to achieve OE customer delivery of 100%. Achieve service delivery rates of 98%
Support to achieve all customer targets for PPM and customer complaints. Target is single digit PPM’s
Support successful launch of all new programs
Support a land-fill-free initiative with a goal to have all Shiloh factories land-fill-free per the budgeted plans
Support the Shiloh Production System
Help drive the LCCS methodology throughout all operations to ensure achievement of all productivity targets
Support the successful implementation and execution of new process and systems technology to improve cost structure and provide superior customer service
Support the goals of all financial expectations as established by the business plan
Support the manufacturing strategy and footprint by plant
Support all activities required to ensure smooth operational integration of any acquisitions into the Shiloh culture and processes
Support the estimating team under the management of Operations

177

Controls Engineer Resume Examples & Samples

· Experience in ALC (Automated Logic Corporation)
· Experience with all varieties of commercial HVAC systems (such as AHUs, FCUs, VAVs and related controls equipment)
· Understanding of mechanical, electrical and life safety systems associated with critical environments
· Familiar with HVAC controls electrical installation, field devices (relays, sensors, actuators) and control panel knowledge
· Experience with complex Building Management System (BMS) controls logic, commissioning, and troubleshooting to ensure proper operations
· Experience with various Direct Digital Control (DDC) offerings and sequence of operations related to building operation and energy efficiency
· Familiarity with BMS, BAS, EMS communication protocols (BACnet, Modbus, Lonworks) and controls network architectures
· Experience with Lighting Control Systems - Interior and Exterior (Lutron a plus)
· Manage and prioritize multiple projects with a constant focus on deadlines
· Excellent project management skills
· Excellent organizational and problem solving skills
· Excellent communication skills (both verbal and written)

178

Controls Engineer Resume Examples & Samples

1) Performs diverse, specialized and complex work involving significant accountability and decision-making responsibility
2) Designs new control systems and power distribution systems for industrial material handling systems and proposes modifications to existing equipment; customizes standard designs based on customer specifications and scope documents
3) Reviews customer specifications and scope documentation for quotation and clarification
4) Designs system layouts, schematics, and control devices
5) Creates control sequence of operation documents to ensure that designs meet customer expectations
6) Maintains progress schedules that meet project milestones
7) Prepares schematics and specifications for control panel fabrication
8) Provides documentation and support to the field wiring team
9) Creates Programmable Logic Control (PLC) programs
10) Works closely with the Software Engineering team to integrate control solutions
11) Performs on-site commissioning to implement and validate the system design
12) Travels up to 50%
1) Bachelor's degree in Electrical or Controls Engineering or related field or equivalent experience
2) Minimum of 3 years of increasingly responsible experience in professional engineering design and project execution experience; experience in material handling industry a plus
3) Experience with various industrial HMI and SCADA systems
4) Experience with Allen-Bradley controls/controllers or Schneider PLCs a plus
1) Proficient in AutoCAD; working knowledge of Microsoft Office, Microsoft Project, SharePoint and Visio
2) Ability to speak Japanese is a plus
3) Ability to handle multiple project assignments and adapt to changing priorities in a fast-paced results-oriented environment
4) Ability to interface effectively with internal and external customers, vendors, consulting engineers, architects, and installers
5) Strong verbal and written communication skills
6) Strategic thinking and problem-solving skills
7) Team-oriented and collaborative
8) Self-motivated and detail-oriented
9) Ability to learn new technology

179

Controls Engineer Resume Examples & Samples

Controls Engineering Capability (Electrical Engineering Degree Preferred)
Comfortable with technology tools (PCs, Microsoft Office, Robots, Vision Systems)
Ability to work with people at all levels of the organization in a team environment

180

Controls Engineer Resume Examples & Samples

Ability to ascertain customer needs to help develop project scope and specifications
Demonstrated success in leading and managing teams, preferably in a Controls, Mechanical or electrical construction environment
Experience as a Controls Engineering Specialist
Minimum 5 years of field service experience preferably with the following products
Must be able to operate with little to no supervision
Willing to travel domestically and internationally

181

Controls Engineer Resume Examples & Samples

Provide direction for controls equipment locations for safety, maintenance and production consideration for tool install and through launch
Provide assistance for defining Factory Information System (FIS) assets at PLC level
Support coordination between tooling supplier and plant floor systems supplier for FIS, ILVS, IBSS, etc
Support integration of Plant Facilities supplied equipment: energy supplies, operator lift tables
Verify all Ford safety standards are adhered
Perform debug and tool buyoff of controls functions that support maintenance and production, i.e. fault diagnostics, manual screen functions, robot control screens, and all remain panel view functions at the plant
Validate the implementation of controls task updates
Provide support for plants to resolve controls issues and concerns
Provide feedback/lessons learned to the controls standard group
Ensure cross commodity tooling consistency
Mentor tooling suppliers to provide safe, consistent, reliable and maintainable tooling
Verify common Ford programming practices are followed
Support standard group for the controls design/build checklists for each tool prior to scheduled buyoff, as required
Perform the PLC/robot safety risk assessments and sign EL10 documents
Review, track and help resolve controls issues during launch phase
Assist in the development of a robust prove out and test plan for any new interfaces being developed
Coordinate controls open-issue meetings between all the tooling/facility integrators and the plant during the launch phase
Support FIS and throughput meetings and issues
Must be willing to travel both domestically and internationally – up to 70%
Must be willing to work overtime, weekends and holidays to ensure completion of assignments

182

Controls Engineer Resume Examples & Samples

Sensor Technology And Measurement - Involves understanding the functionality of factory floor sensing technologies. This includes analog and digital position and process monitoring. Understand the basics of sensor function and communication. Can assist in the troubleshooting of system problems
Electrical Safety - Knowledge of related legislation, policies, procedures, and safety concerns related to electrical safety. Identification and control of electrical hazards, knowledge of lock out/tag out requirements, and electrical safety (including NFPA 70E requirements and electrical protection devices such as highly sensitive differential circuit breakers, fuses, etc.) Knows legislation, policies, procedures, and safety concerns related to electrical safety. Identifies and controls electrical hazards
Fundamentals Of Controls Engineering - Knowledge of various hardware and software used in the control of manufacturing processes and equipment. Includes understanding of: Programmable Logic Controllers, Ladder Logic, and Human-Machine Interfaces. Communication networks and protocols used on the shop floor. Control systems including pneumatic, hydraulic, and electrical sources of energy. Sensors, actuators, and various loop control technologies. Motion control, servo systems, and multiaxis control including robotics environment. Working knowledge of electrical controls. Good understanding of programmable logic controllers and ladder logic programs. Can troubleshoot electrical circuits and understand electrical prints. Understand how machines operate and can suggest and implement basic improvements. Basic knowledge of the interface of the shop floor control system to the plant's Manufacturing Execution System
Manufacturing Execution System - Understanding the information management system used to provide data TO users and machines on the production floor, collect data FROM users and machines on the production floor, and communicate with business system applications such as Enterprise Resource Planning, scheduling and Product Data Management. Understands the functionality that is commonly supported by a Manufacturing Execution System. Can retrieve information that is needed from the Manufacturing Execution System. Knows how to provide information to the Manufacturing Execution System
Programmable Logic Controller (Plc) Technologies - Involves understanding and being able to use factory floor Programmable Logic Controller (PLC) technologies. Detailed understanding of Programmable Logic Controller (PLC) based machine control and communication technologies. Able to work with consultants to specify their design and operation. Can assist in the troubleshooting of system problems
Factory Automation And Control Systems - Understanding of the closed loop control of factory automation systems. Understand the basics of how to set up and adjust existing systems. Can assist in the troubleshooting of system problems
Electrical System Troubleshooting - This skill involves being familiar with the national, state, and local electrical codes that apply to their facility. It also involves the ability to design and repair facility and machine electrical systems while utilizing the required safety procedures. Thorough understanding of machine electrical design requirements. Understands safety requirements and lockout/tag out procedures and uses them at all times. Routinely references national, state and local electric codes
Factory Floor Networking - Understanding the functionality of factory floor networking systems. This includes Ethernet technologies and data transfer from PCs and Programmable Logic Controller (PLC)s to Information Technology (IT) data warehouse. Understands the basics of networking and data transfer technologies and is able to work with consultants to specify their design and operation. Can assist in the troubleshooting of system problems

183

Controls Engineer Resume Examples & Samples

Schedule and complete backups of all electronic machine control and robotic programs on set schedule
Bachelor’s degree in a related discipline, i.e. Electrical Engineering, Industrial Technology, etc., or 10 plus years equivalent experience and education
Complete knowledge of and ability to trouble shoot and program relay logic, ladder logic, pneumatic logic and hydraulic logic
Complete knowledge of and ability to use RS232, RS422, DH485, Ethernet, DH+, Device Net, Control Net and remote I/O communications protocol
Experience with Siemens Processors and Fanuc Robots
Able to demonstrate understanding of how job performance affects product quality and customer satisfaction
Able to work well with others; build and maintain positive Team Member relations
Able to prepare, read and interpret written reports, instructions, procedures and guidelines
Able to effectively present information and respond to questions from management, Team Members, suppliers and customers
Able to read and interpret blueprints and schematics
Able to maintain confidentiality, and use discretion and tact

184

Controls Engineer Resume Examples & Samples

Lead problem solving and improvement activity
Manage/lead planning and implementation of capital and major projects
Understand and support the key Safety
Participate in the development and maintenance of process documentation
Work cross-functionally with team members, trades, peers, etc
The candidate will be modifying existing programs in ControlLogix processors. Additional design and programming of new processors will also be required after all changes to current code have been made
The successful candidates will be incorporating rfid into the production line and will modify/replace existing rfid products as required
The successful candidates will create the required entries in the new MES system to allow communication with the line controllers
Four (4) year engineering degree or equivalent experience required BSEE, or BSCS preferred
5-7 years’ experience required for degreed candidate. 10-15 years’ experience required for non-college degreed candidates, no conversion offered with non-degreed candidates
Industrial controls systems experience
The candidate must be proficient in the use of Rockwell Automation’s ControlLogix processors
The candidate must have some experience designing programs from scratch
The candidate must have some experience with rfid applications
Use of common approaches to problem solving (Six Sigma, 7-step, FMEA, FTA, etc.)
Knowledge of quality procedures and systems (training required once hired)
Understanding of statistical process control, process capability, and data analysis
Computer skills (Microsoft Word, Excel, Power Point, Project)
Understanding of IMS (Preferred)
Software experience with the following products: RSSQL, RSLogix5, RSLogix500, RSLogix5000, RSView32
Overall understanding of HMI applications and Controls System architecture interacts with IT systems
Manufacturing production support experience is preferred but not required

185

Controls Engineer Resume Examples & Samples

New program implementation/execution (SOR prep, controls/robotics design, equipment build/run-off and buyoff)
Design, construction, integration, plant installation, successful launch and continuous improvement of equipment and tools required in plants for the production of high quality parts
Existing program/site support (troubleshooting, etc.)
Communicate effectively and work collaboratively with all customers/plants
Provide technical direction to suppliers
Design and troubleshooting of electrical controls systems
3+ years of experience as a controls/robotics engineer
Experience in PLC and HMI programming, Ethernet and/or DeviceNet networks
Problem solving, analytical, interpersonal and communications skills required
Ability to design and trouble shoot electrical controls systems
Demonstrated Excellent level of analytical ability, communication and interpersonal skills required to build relationships with team members and customers to solve problems and resolve issues
Demonstrated ability to manage challenging projects and assignments with high level of autonomy and accountability for results
Prior manufacturing controls and/or robotics assignments with successful individual achievements
General knowledge of hydraulics and pneumatics is a plus
Prior work experience as a controls engineer in the automotive field
Knowledge of GM’s common global controls architecture

186

Controls Engineer Resume Examples & Samples

Analyze equipment/systems throughout the plant on improvements, specifications, designs to maintain and improve to offer effective uptime and continuous improvement
Study specifications such as blueprints, sketches, models, or descriptions, and visualizes product to determine materials required and machines to be used to fabricate equipment and make necessary modifications
Compute dimensions, plans layout, and determines assembly method and sequence of operations
Programming/Troubleshooting Allen Bradley PLC's, SLC 500, Series 5
Assist in trouble shooting Electrical/Mechanical systems; servo drives, press controls, panel views, robotic controllers, electrical programs
Develops, evaluates, and improves manufacturing methods, controls, devices, and systems to improve overall productivity, safety in line with continuous improvement systems
Responsible for engineering, programming, installation and recording data in regards to electrical/electromechanical information on the production floor and facility
Analyzes and plans work force utilization, space requirements, and workflow, and designs layout of equipment and workspace for maximum efficiency
Confers with vendors to determine product specifications and arrange for purchase of equipment, materials, or parts, and evaluates products according to specifications and quality standards
Applies statistical methods to estimate future manufacturing requirements and potential
Ability to work overtime

187

Controls Engineer Resume Examples & Samples

Design process control systems, create/modify site specific drawings, specify/order material and develop supporting documentation
Develop PLC and HMI programming with or without existing templates
Perform equipment checkout (verify quality of manufacturing and test performance)
Review & approve Quotes and Scopes of Work
Coordinate project activities with other Ecolab associates, outside vendors/contractors and customers
Produce clear and timely documentation including trip reports, as-built/as-installed drawings and project updates
Perform site surveys (identification and documentation of existing customer equipment & processes)
Support equipment on-site, including startup, customer training and troubleshooting
Provide remote technical assistance/troubleshooting for installed systems
Assist with development of new offerings and refinement/update of existing offerings
Experience in industrial process control
Familiarity with electrical schematics and process flow diagrams (EFD, P&ID)
Rockwell (Allen-Bradley) PLC/HMI programming experience
2+ years of experience in Food & Beverage industry
Control panel design experience
CIP experience

188

Senior Controls Engineer Resume Examples & Samples

Utilize PCs and various tools to diagnose, correct and improve machine and process performance
Implement cost savings projects by evaluating and implementing new and improved processing techniques or electrical/controls enhancements
Design, plan, and implement electrical/controls upgrades on existing equipment for improved performance
Assist in the training and development of electronic technicians and other electrical engineers. Support manufacturing by assisting electronic technicians in troubleshooting and repairing complex electrical and electronic equipment
Provide innovative technical leadership to other engineering disciplines in the use of electrical and electronic products in their projects
Evaluate and improve manufacturing process work instructions and electrical/electronic drawings. Maintain electrical and electronic drawings, ladder logic diagrams, computer program listings, and other documentation using AutoCAD computer program
Recommend and review preventive maintenance programs, gauging systems, and machine controllers. Complete equipment proposals and purchases for these types of programs and systems
Evaluate new technologies in the electrical and electronic field for the purpose of incorporating these technologies in these manufacturing process. Utilize these technologies to improve production processes, part quality, and safety
Implement new types of testing and calibrating instruments to aide electronic technicians and other engineers troubleshoot and repair equipment
Evaluate machine vendor proposals for effective processor and programming requirements. Lend project technical and management support as necessary on new capital programs
Support ongoing improvement on OEE
Bachelor Degree in: Electrical Engineering, Mechatronics Engineering, Computer Engineering, or Electrical Engineering Technology
Minimum 3 years of experience in a manufacturing setting
In Depth Knowledge of PLC controls systems and architecture
Experience with using CAD systems (PRO-E, AutoCAD, etc.)
MBA or Master’s Degree in Engineering
Experience in design and development of highly automated product lines
Siemens Controls experience
Fanuc CNC controls and Robotics
Knowledge of Lean Manufacturing Tools

189

Senior Controls Engineer Resume Examples & Samples

Responsible to design Engine Controls Functions & Software according to the requirements set and implement SW according to the design in the required time frame
Integrates modules and ensures integrated software consistency
Executes tests (incl. test result documentation, test incidence reporting) with a high commitment to identify hidden failures most efficiently and to support failure analysis and correction by comprehensive test incidence reporting
Experience in Controller features, HW interfaces
Experience in Control and feedback control systems
Experience in programming languages and coding rules and automotive development tools like MATLAB / Simulink / Stateflow
Experience in requirements engineering and systems, HW and SW architectures
Experience in Automotive SPICE
Knowledgeable in Mechanical engineering (e.g. combustion engines)
Bachelors degree in Electrical Engineering, Computer Science, or related technical discipline
3 years experience working in the automotive industry
3 years experience in requirements elicitation and definition, preferably with standardized tools eg. DOORS or MKS
2 years experience in model based tools eg Mathworks Simulink or Dspace targetlink
2 years experience working with external customers in a technical ownership role eg. Component or function responsible
2 years experience embedded C software development
Experience of at least 1 full engineering product/software life (V) cycle development using structured processes eg CMMI or ASPICE based

190

Controls Engineer Resume Examples & Samples

Reviews customer request and requirement documentation and identifies equipment change points
Designs electrical controls for new and existing production equipment
Performs engineering calculations (determines full-load current, short circuit current rating, etc.)
Develops and maintains detailed design schedule and ensures milestones are met
Manages multiple projects
Creates equipment concepts and specifications that meet quality, cost and delivery requirements
Works with outside suppliers to ensure compliance of equipment specification
Supports machine build, debug and install
Generates hardwire schematics, assembly, layout and cable drawings using AutoCad
Develops software for PLC, HMI, Servo, Camera and other control devices
Presents, explains and justifies design within a technical review
Produces parts lists and generates parts order requisitions
Follows-up design for possible issues in manufacturing and mass production
Basic PC skills with AutoCad 2004
Ability to analyze problems and implement improvements in existing designs and equipment
Proficient in PLC Ladder Programming
Knowledge of NEC and NFPA-79 Code
Troubleshooting Skills of industrial controls
Knowledge of Mitsubishi and Allen-Bradley PLC, Servo Positioning, and HMI programming
Familiarity with CNC, Pneumatics, Hydraulics and Robotics
Experience with Control Reliable Safety Circuits and Safety PLC
Knowledge in Camera Vision Systems (Cognex/Fanuc IR)
Understanding of common control networks (Ethernet IP, DeviceNet, CC-Link, etc.)
Minimum of 3 months co-op experience in Electrical Controls Engineering

191

Controls Engineer Resume Examples & Samples

Leadership skills including planning, scheduling, and implementation of project work by unionized plant trades or outside contractors
Highly developed knowledge of integration plant floor monitoring systems &/or simulation techniques
Working knowledge of Automation Technology including PLC,HMI, Drive Controllers and Communication software
Statistical Process Control (SPC) skills
Experience/knowledge of GM-Global Manufacturing System (GMS)
Knowledge of continuous improvement processes
Knowledge of Competitive Manufacturing Strategies

192

Controls Engineer Resume Examples & Samples

Definition and rollout of new engineering standards / best practices
Develop and generate specifications, RFPs, ROMs and SOWs for projects
Point of escalation for complex system malfunctions
Facilitate and decision change control reviews
Perform readiness review of new build projects to inform overall building acceptance
Travel to data center sites for project implementation, engineering support, startup testing, and full commissioning
5+ years controls experience in programming development, start up, and commissioning of electrical monitoring systems, central plants, air handling units, and evaporative cooling/humidification systems
Associate's degree in Engineering/Technical studies or Vocational License or Military Technical School
Proven track record in project development for critical facilities, including all trade work
Working knowledge of mechanical, electrical and life safety systems associated with critical environments
Ability to understand and audit blueprints/CAD drawings and controls diagrams
Communication and organizational skills
Open to 30% domestic and international travel

193

Controls Engineer Resume Examples & Samples

Work with the time to ensure successful project implementation, including timing, concept, feasibility, design, specifications, construction, and commissioning
Maintains and upgrades Plant Control System software
Evaluate new equipment/procedure to be used on our lines to improve throughput, decrease downtime, decrease cost and to keep us a world class plant with latest technology
Review customer quality issues and assist in improving process on line to identify, reduce and prevent repeat quality issues to reach out customers
Review line downtime issues and assist in improving process to reduce/eliminate downtime
Improve our controls system to assist/simplify duties for other team members to complete their jobs (maintenance/production/quality)
Evaluate safety systems to ensure a safe work environment for all team members
Co-ordinate activities of apprentices, helpers and assigned contractors
Prepares drawings, material specifications to requisition as required by vendors or other departments
Assist in developing and maintaining preventative/predictive maintenance procedures
Support creation of cross-functional repairs procedure to equipment to reduce downtime and recovery issues while keeping team members safe
Travel to vendors for Buy-offs and reviews
Post-secondary Engineering education preferred, or related experience
Completion of an Electrical/Electronic course from a community or recognized college program preferred
Computer skills; proficient in Microsoft Word and Excel preferred
Minimum two years’ experience with PLC’s, AC drives, servos, robots and electronic control systems in an industrial environment preferred
Deliverable
Accountable

194

Controls Engineer Resume Examples & Samples

Technical Degree
Controls Programming Experience
Basic understanding of: Opcon, Indralogic, CoDeSys, or Twincat
Basic understanding of MES System
Willingness to travel for machine procurement activities

195

Controls Engineer Resume Examples & Samples

Bachelor's degree in IT and/or Manufacturing technologies or similar required
Master's degree highly preferred.1+ years of related experience
Desirable experience in the area of Automation and Assembly technologies.Self-organized and systematic work approach.Personality: committed, creative, resilient and capable.Operation: independent, innovative, reliable and conscientious
Strong networking skills, preferably already has a network within the organization
Able to succeed in an entrepreneurial environment, willing to perform tasks outside the official job descriptions
Excellent written and spoken English skills; German or/and Spanish language skills preferred.Humorous, fun, authentic and dynamic personality with a _team-first and can-do attitude
Preferred multilingual experience in English and/or Spanish and potentially German.Ability and willingness to travel 50% domestically and internationally

196

Controls Engineer Resume Examples & Samples

Design, development and implementation of visual systems to help reduce errors and reduce cost through increased manufacturing efficiency
Provide technical support to operations management as necessary
Combine theoretical and practical knowledge toward innovation of new products and processes
Manage project resources, budgets, and schedules
Participate on various teams focused on product conception and/or product development. This work will be customer focused and may include assignments as project leader
Work independently on smaller projects from conception to completion. This work will include “hands-on” type projects
Work in cross-functional teams to support business goals and objectives
Thoroughly document all technical work that is completed. This will include technical report writing
Function as a shared resource within the production value streams for assistance in difficult problem solving
Lead and/or contribute to continuous improvement and six sigma project teams
Support plant safety initiatives through active involvement in the safety process

197

Controls Engineer Resume Examples & Samples

Bachelor of Science in a technical field
Experience with programming control systems in a manufacturing environment
Solid understanding of Ladder Logic, SFC, and Structured Text programming
Solid understanding of SCARA and 6-axis robotics
Understanding of SCADA Systems
Bachelor of Science in Electrical Engineering, Computer Science, or equivalent
Experience with programming of Bosch OpCon PLCs
Experience with Indralogic, CoDeSys, or Twincat
Experience with Kuka and Staubli robots
Basic understanding of OpCon MES
Experience with HTML, SQL and Oracle
German language skills a plus

198

Controls Engineer Resume Examples & Samples

Responsible for writing Technical specification documents
Functions as a troubleshooter and provides technical support to Field Operations. Often during off-shift hours, nights and weekends
Performs system analysis, improvement, scoping studies, front-end design work, and/or collaborates on designs with contractors and consultants
Develops, maintains, and optimizes Control Systems implementations including operation & maintenance procedures
Monitors and identifies poor performing instruments impacting control performance. Develops solutions to the poor perfmance
Assists Controls Engineers and develops, test and implements new control schemes
Assists Controls Engineers in system upgrades and cutovers
Ability to program, troubleshoot and repair control systems consisting of Logix 5000 series Allen Bradley PLCs, Devicenet & Ethernet fieldbus systems, and Fanuc robotics
Ability to read schematics a must
Strong mechanical aptitude, with a desire to work in a hands-on environment
SQL server, VMware virtualization environment, windows server, VLAN, VPN experience
Pneumatic application experience, a plus
Ability to take evening/weekend support calls
Minimum of 2 year degree in Engineering or Robotics

199

Controls Engineer Resume Examples & Samples

Setup and support of central facilities mechanical control system which includes
Bachelors of Applied Science (BSME, BSEE, Physics, Computer Science) or equivalent
Minimum 2 years experience
Familiarity with PLC programming, graphical interface programming (Allen Bradley MicroLogix PLCs or similar)
Experience supporting HVAC systems
Understands theory of instrumentation measurement
Familiarity with CAN bus, Profibus, serial and Ethernet communications a plus
Familiarity with Microsoft Access, SQL, Oracle or similar database applications
LabView and National Instruments programming a plus

200

Controls Engineer Resume Examples & Samples

Control Systems and Programming Language for control systems for sequential batch oriented language
Plant Information Management Systems (Data Historian); and
Communication Protocols

201

Controls Engineer Resume Examples & Samples

Work directly with mechanics to troubleshoot day to day controls-related production equipment issues
Design, install and program equipment changes to improve our production capability
Manage changes to our PLC’s and controls infrastructure which includes software updates and preventative maintenance
Assist in capital projects, which may include design, purchasing, planning, construction management, installation commissioning and start-up
Periodic phone consultation with production departments during off hours and rotational weekend on call duties
Bachelor’s Degree in Electrical Engineering, Computer Science or other appropriate Bachelor’s degree
Minimum 2 years of experience with Programmable Logic Controllers (Allen Bradley primarily and other PLC’s) and Human Machine Interface (HMI primarily G.E. Proficy iFix & Fix32 software and Allan Bradely Factory Talk Machine Edition)
Experience with the Configuration and programming of AC Drives
Able to read and understand project related drawings and update P&ID’s
Working knowledge of Microsoft Office and AutoCAD software
Any working knowledge of developing HMI or SCADA applications is a plus
Any working knowledge of SQL & Access databases is a plus
Experience in an industrial setting or chemical industry is a plus
Experience with all types of PLC Networks is a plus
Experience with Windows Operating Systems is a plus

202

Controls Engineer Resume Examples & Samples

3 – 5 years relevant work experience
In-depth experience with Allen Bradley (FactoryTalk ME & SE) controls logic
Thorough experience with Allen Bradley RS Logix5000
Thorough experience with CNC controllers, such as Fanuc and Rexroth
Ability to read/modify/update wiring diagrams is required (in AutoCad)
Cognex vision systems and data tracking exposure
Servo drives and A/C motors exposure
Oracle database query experience
Analog sensor data acquisition experience
Good controls logic trouble shooting skills desired
Rexroth / Atlas torque spindles exposure
Keyence systems laser exposure
Sciemetric SigPod data-acquisition exposure
This is a 24 hour operation, and so expected to work/be on the call during off-shifts/weekends **

203

Controls Engineer Resume Examples & Samples

Concept design and manufacture of electrical drawings and programs for machine controls
Support Energy saving projects
Support ISO50001 implementation
Work with Siemens PCS7 process software
Provide technical support for all production areas
Perform work within established constraints for capital expenditure projects (scope, time and cost)
Drive Technical Improvement activities
Coordinate with internal and external resources to complete projects

204

Controls Engineer Resume Examples & Samples

BS in Electrical Engineering, Computer Engineering, or Chemical Engineering
2+ years experience in manufacturing industries with a focus on automation and control system design
Must have a background and be able to apply automation with a PLC
Experience in system level validation testing/problem solving techniques
Exposure to industrial Networks (including Ethernet, DeviceNet, Profibus, etc)
Experience with Rockwell, Wonderware, GE Proficy, & Warehouse WCS or equivalent HMI systems
Superior team building and communication skills to work with all levels of the organization
Ability to reduce complex problems to simple set of solutions
Available to travel approximately 30%

205

Controls Engineer Resume Examples & Samples

Capable of learning department’s state of the art knowledge and capability in commercially available machine / motion control systems, system integration, part sensing, and robotics technologies
Assigned to engineering project teams that are responsible to deliver robust, cost effective automation and process machine systems to manufacturing plants and processes
Develop robot cell concept designs, reach studies, motion control systems, safety systems and layout drawings under the direction of a more senior project team member that will satisfy process and manufacturing requirements
Uses the risk assessment process to document and design safety systems that are in compliance with ANSI R15.06-1999 or ANSI TR3 and process requirements
Interface with external system integrators and machine builders to successfully deliver fully integrated process equipment systems to plants on-time, on-budget, and that satisfy performance measures
Prepare initial CAD design layouts of both complete electrical controls systems and control sub-sections under the direction of a more senior project team member. Review electrical / robot integration drawing packages for conformance to standards
Prepare or direct the generation of construction drawings, installation drawings, and parts lists
Develop and support robot programming as required on assigned projects
Routinely perform elementary design calculations; i.e., motor speed/torque, I/O and memory sizing, area of control/sensitivity of proximity and photo equipment, etc
Actively participate in all phases of the project including design, fabrication, off-line integration and testing, installation, production start-up support, training of plant personnel, and technology transfer. Independently follow construction of equipment in vendors’ facilities
Individual must be capable of executing project assignments, in a team based environment, with minimal supervision
BS / MS Mechanical Engineering or related four year Degree
Familiar with state of the art technologies in the following areas: control systems integration, controls architectures, PLC’s, motion control systems, electro-mechanical drive systems, robotics, part sensing, vision, risk assessment, and safety systems
High level of technical curiosity that will enable unique solutions to the technical challenges incumbent in the position. Ability and interest to learn, and apply, new technologies in support of overall technical objectives
Strong fundamental understanding of electrical design practices, machine / motion control systems, electro-mechanical systems, robotics, programming, and system integration
Demonstrated skills in control systems design, programming, and systems integration with a strong understanding of open loop and closed loop control systems
Experience designing, developing and delivering fully integrated machine and motion control, automation, and process machine systems to manufacturing
Able to effectively leverage external machine builders and system integrators for detail design, build, and integration of later stages of system implementation
Ability to work in a team based environment and participate on a highly matrixed team
Possesses an understanding of general mechanics and be able to apply it in troubleshooting and system design
Self-starter who is able to exceed expectations for their objectives and timelines with a minimal amount of supervision
Sound problem solving and decision making processes and skills
Highly motivated, results oriented, customer focused, with a high commitment level
Allen Bradley and Mitsubishi machine and motion control experience (most current products desired)
Control system (PLC, motion control, safety devices, high level languages) and robotic programming skills (FANUC, Adept, etc.)
Knowledge of glass and ceramic manufacturing
Entrepreneurial (be able to concept and design a system never before demonstrated)
Forward looking (knows what the big picture is and be able to project this view)
Prior experience moving a new product or process from development into manufacturing
Knowledgeable in applicable national and international electrical and robotic design and safety codes
2D and 3D software design tools (AutoCAD, SolidWorks)
5 to 10 years manufacturing plant experience
Ability to work on a diverse project team
Ability to effectively deal with high levels of uncertainty, ambiguity, and change

206

Controls Engineer Resume Examples & Samples

Design and draft elements relating to projects for implementation
Contact manufacturers and vendors for materials required to support proposed design
Receive quotes on projects and set schedules for construction of project
Oversee construction of projects and sign off on acceptance of service/work required
File documentation of engineering drawings
Assist employees in retrieving past and present project information
Responsible for obtaining temporary help for engineering discipline on projects
Ensure Company safety procedures are being adhered to
Writing Ladder Logic on new projects and existing equipment
Perform HMI design
Perform basic network design on new projects and system upgrades
Assist Facility personnel in any regulatory compliance issues ie. Arc Flash
Provide technical support for facilities worldwide

207

Controls Engineer Resume Examples & Samples

Maintain existing control systems in reliable condition, propose improvements, and train/support manufacturing and maintenance personnel
Perform predictive, preventative and corrective maintenance efforts required to ensure efficient, reliable and uninterrupted plant operations
Also supports the specification, acquisition and installation of equipment especially bioreactors (100L 1000L stainless steel and disposable STR/SUB)
Conduct timely/competent root cause analyses. Recommend/implement innovative, efficient and effective corrective actions resulting in stable and capable processes
Track and evaluate critical process data to recommend continuous process improvement
Participate in equipment troubleshooting in order to correct/maintain quality production. Recommend and implement measures to improve production methods, equipment performance, and quality of product
Develop and maintain electrical and P&ID drawings
Support validation and manufacturing projects
Maintain current knowledge of regulatory and industry standards
Generate thorough written reports, when required, that summarize investigations performed for out-of-specification results or out-of-procedure events
Participate in regulatory and internal inspections/audits including providing written responses as applicable for area of responsibility
Strict adherence to procedures and practices according to FDA regulations
Strong emphasis on documentation according to FDA standards
Adhere to departmental corporate safety policies
Degree in Electrical Engineering, Automation Technology or closely related technical discipline or comprehensive work experience
Minimum of 3 years related hands on experience maintaining automated manufacturing systems and equipment, ideally in an FDA / cGMP regulated environment
Knowledge with industrial networking (DeviceNet, Profibus, Ethernet) and SCADA systems, in particular Wonderware Intouch
Experience with DDC, DCS, PLCs, industrial networks, drives, motor controls, sensors, automation components, control instrumentation, proportional valves, servo controls, SCADA, HMI troubleshooting is strongly preferred
Knowledge and familiarity with Wonderware, RSView, panel builder, RS logix 500, Delta system, DeltaV and Rees scientific strongly preferred
Knowledge with various types of process instrumentation (Calibrated assets)
Familiar with Air Handler HVAC (Heating, Ventilation & Air-Conditioning) systems
Familiar with PID controls and cascading controls
Understanding of good programming standards and practices
Proven ability to independently learn and troubleshoot systems and devices from manuals, P&IDs, Electrical and Electronic schematics, catalogs and equipment cut-sheets
Proven ability in the use of measurement and test equipment including volt, current, impedance, rpm, conductivity, as well as signal analyzer, network tester, mA source, etc
Familiar with common codes and standards including NEC, IEEE, UL, NEMA, and OSHA
Familiar with electrical circuits including 3 phase 480Vac, 120Vac, and 24Vdc power distribution
Familiar with Virtual Servers and Windows Server
Experience in using hand tools and all required PPE
Good Technical writing skills
Must have strong attention to detail
Self-starter with strong work ethic
Can prioritize and manage multiple tasks to meet targeted deadlines
Strong interpersonal skills to interact daily with personnel at all levels in a team environment
Knowledge and proficient with basic MS Office (Outlook, Word and Excel)

208

Controls Engineer Resume Examples & Samples

Develop thorough understanding of assigned process controls
Identify and evaluate opportunities for process and control improvement
Provide project scope, design, cost estimation, construction management, start-up, and validation detail for equipment and systems
Secure project funding through capital and expense plans and updates
Implement controls improvements on schedule and budget
Provide engineering controls and programming (PLC, HMI, etc.) service for issues arising in existing processes
Coordinate and provide technical leadership for corporate engineering resources
Maintain a state of cGMP Compliance in all project activities
Complete assigned Corrective Actions / Preventive Actions (CAPAs) as required
Give presentations to management on project status
May prepare required capital funding and RCE documentation
Perform other related duties as assigned or required
Bachelor’s Degree is required: Any engineering field
A minimum of 3 years’ experience as a Process or Project Engineer developing machine controls and control logic, preferably in food, drug, or cosmetic industries

209

Controls Engineer Resume Examples & Samples

Responsible for LabVIEW programming and HMI interfaces
Production, installation and commissioning of NI based systems
Documentation, operation and enhancement of NI based systems
Controls level Electrical Design
Liaison with other mfg. engineers and product engineers to form requirements for NI based systems
Detailed design and specification of hardware, distributed IO and infrastructure components
Detailed design of software structure and Human Machine Interfaces (HMI)
Working with SQL and MS Access databases
B.S., Electrical Engineering or Computer Science
At least 4 years of experience with LabVIEW programming and systems, gained in an industrial environment
Technical Experience with National Instruments hardware (cDAQ & cRIO systems)
Hardware experience working with pneumatics, hydraulics, motors (AC, DC), Printed Circuit Boards, Load Cells, Programmable Power Supplies, bar code readers, Zebra label printers, Engravers, or Encoders
Software experience with Labview, MS Access , MS SQL, AutoCAD Electrical, or PLC development Software
Ability to work independently as well as a member of a team
Excellent logical reasoning and problem solving skills
Solid organization, interpersonal, communication, and presentation skills

210

Controls Engineer Resume Examples & Samples

Serve as the Distribution network's troubleshooting expert and technical resource during equipment escalations. Coordinate resources to quickly resolve equipment downtime
Maintain comprehensive technical subject matter expertise of existing Ulta material handling systems and technology specifications. This includes varying types of package and pallet conveyors, sortation systems and other specialty equipment
Assess and modify systems where system performance does not meet operational expectations and design specifications in close partnership with operational and technical experts
Serve as the SME for Ulta electronics equipment such as Print and Apply labeling technology, put-to-light systems, Radio Frequency (RF) devices, cameras and scanners
Partner with appropriate HQ resources and vendors on issues that require additional scoping, involve system changes, or have network-level impact. Identify and escalate issues and, when necessary, pull appropriate teams together to solve problems

211

Senior Controls Engineer Resume Examples & Samples

Position may require the ability to work a set 2nd or 3rd shift schedule, weekends and/or holidays also including immediate response coverage
Demonstrated experience in design and troubleshooting of ride and show control systems including safety critical applications for the entertainment industry
Demonstrated experience with software programming including ladder logic (A-B or Siemens) and general purpose industrial computer architectures

212

Controls Engineer Resume Examples & Samples

Design and troubleshoot existing process control systems
Engineer, design and test electrical, instrumentation and automation systems associated with industrial manufacturing plants
PLC/HMI hardware/software design, programming, and troubleshooting. (knowledge of Ignition SCADA package a plus.)
Develop and engineer electrical schematics, wiring diagrams and PLC logic
Work with Div Networking Group to implement process network infrastructure (Ethernet, Device Net, Control Net, etc.)
Interface and communicate with vendors, process engineering, installation contractors and project management
Specify and procure controls hardware and field instrumentation
Work with DBA’s to persist process data collected from various systems (Oracle/Sqlserver development / SQL skills a plus
Compliance and enforcement of company, safety, environmental, governmental policies and regulations as they apply
Understand and assist in application of company safety procedures, Lock & Tag, and Arc Flash
Bachelor’s Degree in electrical engineering (Preferred)
4 or more years of experience in the electrical & controls engineering field
Demonstrated Control Systems competency
Well versed in Microsoft office programs
SQL Database knowledge preferred
Strong interpersonal and communication skills, including ability to work independently and with teams across a broad spectrum of positions and personalities
Good analytical, problem solving skills. Outstanding detail and organizational skills
US Citizenship or Perm Residency is required due to government military contracts

213

Controls Engineer Resume Examples & Samples

Travel within the US domestic markets as well as international markets
Working independently and in a team environment within B&W and at customer sites
A commitment to adhere to all B&W and customer safety rules and regulations
A highly motivated, self- directed, team oriented, and trustworthy person
Ability to lead hands-on troubleshooting for installation and startup activities
Ability to work and communicate with all members of a project team consisting of

214

Senior Controls Engineer Resume Examples & Samples

Proven problem solver with involvement in several successful automated control system projects (5+ years of experience minimum)
Attention to detail and thoroughness is a must
In-depth machine control experience
Ability to develop controls documentation package from scratch. Includes conceptual design during quotation phase, coordination of CAD drawing package to meet project’s requirements per applicable codes, selection of hardware components, provide technical guidance for manuals, etc. AutoCAD experience a plus
Extensive PLC and HMI system experience is a must. Our most successful engineers are outstanding software developers with an aptitude to learn and adapt to new platforms. Knowledge and experience with vision systems, robotic workcells, and custom PC applications a plus
Electrical troubleshooting skills required for machine startup, debug and commissioning

215

Controls Engineer Resume Examples & Samples

Develop thorough understanding of assigned equipment and machine controls
Identify and evaluate opportunities for equipment, machine controls and networking improvements
Provide project scope, design, start-up, and validation detail for equipment and control systems
Maintain/troubleshoot and improve control systems within the plant
Successfully implement control system improvements
Provide engineering, controls design and programming including development, modifying and troubleshooting of PLCs, HMIs, Vision Systems and Robot Controllers
Create and update wiring schematics and update I/O for the controls systems
Ensure controls systems meet project specifications
Maintained, troubleshoot and improve control systems and panels within the plant
Bachelor’s Degree is required: Preferably in Electrical Engineering
A minimum of 3 years’ experience as a Controls or Instrumentation Engineer developing machine controls and control logic, preferably in food, drug, or cosmetic industries

216

Controls Engineer Resume Examples & Samples

Guides design, develops and tests electrical control methods, materials, processes and results
Train, coach and mentor the electrical controls process for controls engineers, manufacturing and skilled trades colleagues
Bachelor''s Degree in Electrical Engineering, Master''s Degree preferred
Minimum six (6) or more years of related technical, hands on experience
Specialized knowledge of the following electrical/mechanical components

217

Controls Engineer Resume Examples & Samples

Demonstrate technical adeptness in the area of manufacturing processes, and a willingness to learn about R & D, manufacturing equipment, and operation
Excellent problem solving skills and take accountability for process control system programming and design for all computer controlled machinery and processes. Will work with multi-discipline teams, troubleshoot operational problems, develop process control strategies and provide training
Participate as a process control lead in project leadership meetings to set project goals, priorities and strategies
Lead the process control unit operation by developing the overall process control strategy for the project. Develop the overall communication strategy between process interfaces, logic controllers, drives and data collection system
Interact with equipment and vendors to facilitate process control integration. Communicate progress and plans to other team leads. Work with other team leads to negotiate conflicts
Lead the development of all process and machine control design including control network architecture, wiring diagrams, control schemes, plc and control interface equipment
Lead the checkout effort. Develop a checkout plan including resources. Communicate the plan to all involved such as contractors, plant electricians, engineers, designers, plant technicians
Manage capital projects that focus on process control integration or upgrades
Own individual work and personal performance
Bachelor's Degree in Electrical Engineering from accredited institution
At least 4 years of experience in the field of production processes, automotive industry or product testing
Programming experience in one high-level programming language (C++/Java/Visual Basic/Ruby/Python). Strong working knowledge of Beckhoff TwinCat 2 PLC and Drive technology knowledge (Beckhoff Dives ideal). LabView knowledge. Good Vision Systems experience (COGNEX Vision Systems) and Microsoft Office
Ability to hold a passport and travel within Germany without accompaniment
Ability to manage and motivate the process control team, resolving issues, scheduling and coordinating work among the team
Expected to proactively solve potential problems before they occur throughout the course of the project including design, specification, construction, checkout and start up
Some knowledge of the German language and customs
Hold or ability to obtain a valid passport and travel internationally
Needs to be highly motivated self-starter that is capable of being assigned a project and expected to produce results with little or no supervision
Ability and willingness to make presentations to small and large groups of salary and or hourly associates

218

Controls Engineer Resume Examples & Samples

Debug and implement process improvements of assembly or manufacturing line controls
Design and optimize automated equipment concepts
Troubleshoot robotic to plc interface programming, modify if needed
Maintain and modify vision systems
Assists maintenance personnel with machine problems
Conducts maintenance personnel training
Maintains technical skills
Completes special assignments
Working knowledge, understand, and be capable of programming in PLC language, i.e

219

Controls Engineer Resume Examples & Samples

Support and maintain production equipment and train maintenance and production personnel
Recommend, initiate and report progress to plant management team on process improvement projects involving the manufacturing of tube and coatings
Consult with plant Quality and Engineering staff on quality issues involving tube and coatings and potential corrective actions
Lead and direct contractors and maintenance personnel in the installation, maintenance and enhancement of facility and production equipment
Regular and predictable attendance
Ability to program PLCs, HMI and data collection systems for automated equipment (Omron, Allen Bradley, Automation Direct, B&R, GE, FACTS)
Ability to design, maintain and troubleshoot automated control systems and components; PLCs, variable speed drives, hydraulics/pneumatics, temperature, vision, etc
Basic understanding of the principles of induction heating, welding, brazing and eddy current testing
Ability to read, analyze, and interpret technical procedures, specifications, schematics and prints
Written and verbal communication skills for the training plant production and maintenance personnel in the proper operation and troubleshooting of production equipment
Ability to define problems, collect data, establish facts, draw valid conclusions, and take the proper action for correction in a high stress production environment
Equivalent job experience
Ability to travel and provide support to other plants in the startup of new equipment

220

Controls Engineer Resume Examples & Samples

Bachelor’s degree in electrical, or controls engineering, with 4 years of experience in a manufacturing environment, preferably automotive
Experience in a manufacturing-oriented organization, utilizing skills in project management, organizing and working in functional teams
Familiar with Lean Manufacturing concepts, SPC techniques, and application of problem-solving tools in a production environment
Working knowledge of machine vision applications
Able to work with automated manufacturing and test equipment, and PLCs, data network, interfaces, and associated programming languages
Understanding of industrial machine safety requirements, including arc flash, ergonomics and control system functionality

221

Controls Engineer Resume Examples & Samples

High line robot programmer, the ability to perform motion control and integrate FANUC,ABB,MOTOMAN, and TOSHIBA robots to promote safe , cost effective operations
Electrical knowledge, ability to create, design, read prints, trouble shoot and reduces down time and assists the maintenance department to speed up repairs
Ability to assist in the risk assessments of new cells for safety and OSHA standards
Ability to produce and interpret electrical prints for better understanding and trouble shooting
Ability to adapt, create and manipulate PLC, HMI and ROBOT programs for production needs
The ability to integrate and install new cells from start to finish
Able to build, wire and assemble complete electrical panels and electrical enclosures

222

Senior Controls Engineer Resume Examples & Samples

Plans, schedules, coordinate, and lead major, highly visible Capital Expenditure Projects for the Corporate Engineering function. Develops project plans including project scope, cost/benefit analysis, design basis, success criteria, timelines, resources needs, critical assumptions, commissioning/qualification start-up plans; negotiates equipment and performance service contracts, and resolves issues associated with electrical control systems. Demonstrates strong project management, interpersonal skills, and the ability to direct/motivate cross-functional project teams are essential to this role
Proactively identifies opportunities to upgrade current equipment performance so that speed to market, start-up curves, total delivered cost, capital utilization, clean/safe design and product quality are continuously improved. Upholds and maintains Engineering design standards and will be responsible for engineering specifications, documentation, standardization, quality assurance, service delivery methods and cost /value analysis. Ensures compliance with applicable standards, rules and regulations. Manages system and equipment upgrades, expansions and exchanges
Assists in the advisement to management on items related to the Global Controls and Automation Strategic Program. Collaborates and serves as liaison with Manufacturing Operations, Commercialization, Technical Services, Information Systems Technology (IST), and suppliers globally to install new, Programmable Logic Controllers (PLC), Operator Interface Terminals (OIT), Supervisory Control and Data Acquisition (SCADA) systems, and Manufacturing Execution Systems (MES)
Attends and participates in capital project meetings, reviews, testing, studies and risk assessments. Communicates project status to all departments with associated involvement in the project
Visits other company's manufacturing operations and attends technical trade shows to identify new technological breakthroughs in controls (benchmarking). Incumbent stays abreast of cutting-edge technology, industry news and publications regarding new trends, innovations and standards
Maintains an awareness of engineering responsiveness to Government Agency compliance, i.e., FDA, OSHA, City of Dallas, City of Lewisville, etc., regarding such items as process and system validation
Assists in the qualification and validation process for all control system modifications and additions
Provide technical support in troubleshooting major controls-related equipment malfunctions
Must possess hands-on experience in the design, development, installation, and testing of new control systems
Must have relevant experience with Siemens and Allen-Bradley control systems
Experience with SCADA or MES applications (Wonderware, Cimplicity, Simatic IT, etc.)
General understanding of network communication protocols, e.g. TCP/IP, EtherNet/IP, DeviceNet, Profibus, and associated firmware and hardware
Experience with basic manufacturing network architecture methodologies
Experience with mid-scale robotics, e.g. ABB, Adept, Fanuc, Staubli
Solid knowledge of control loops, servo controls, and variable frequency drives
Experience with flow meters, vision systems, and smart instrumentation a plus
Utilizes in-depth knowledge, problem-solving skills and an awareness of Mary Kay priorities to achieve stated results
Must have the ability to provide sound input and overall technical direction for projects
Should have knowledge of machine design, hydraulics, pneumatics, electrical systems, and motor controls
Demonstrated strong project management and interpersonal skills
Excellent written and oral communication skills required
Must be willing and able to travel domestically and internationally overnight approximately 20-30% of the time

223

Controls Engineer Resume Examples & Samples

BSEE or BSME with 2-5 years’ relevant experience or MSEE or MSME with 2 years’ experience
Experience must be in the design and integration of control systems and software for automated manufacturing equipment
Proven ability to successfully develop, implement, troubleshoot and support the hardware and software aspects of machine control systems
Experience in the development of real-time machine controls software using Visual Basic, C++, C#, or .NET programming in a multitasking environment
Experience in the development and application of servo motion control, robotics, process control, measurement devices, vision, or related technologies
Working knowledge of Software Engineering principles (Object Oriented Design) and tools for software development is desired
Possesses good interaction and written/oral communication skills
Proven ability to handle multiple tasks and projects
Demonstrated application of project management skills (planning, accounting, updates)
Willingness to adjust work schedule to meet project milestones, and to occasionally travel to other domestic HTI manufacturing sites or external suppliers

224

Controls Engineer Resume Examples & Samples

Hands on experience installing, debugging and maintaining PLC based control systems
Effective trouble shooting experience
Strong analytical and problem solving skills concerning PLC functions and integrated controls equipment
Computer literacy in MS Office and integrated work order/inventory system. High level of PC familiarity
Ability to develop and implement process improvement solutions
3-4 years hands on experience designing, programming, documenting, installing, debugging and maintaining PLC based control systems
Experience with Siemens & Allen Bradley S5/S7 PLC systems
Drives experience

225

Senior Controls Engineer Resume Examples & Samples

Makes recommendations for improvements and assists Project Manager to propose these to the customer
Performs conceptual process control systems design, determination of process control system strategy, design of assembled programming
Participates in the design, implementation, test and startup phases of complex systems projects
Assists Project Manager with technical issues and determine changes which may/can have commercial/scheduling impact
May participate in the development of the team strategic plan
May provide on-site process control system start-up as required
Bachelor’s Degree in Engineering or technical related discipline
5+ years experience of control system applications throughout the project lifecycle from initial design concepts through to installation and subsequent client support
Experience in the design and implementation of PLC based Air Handler Control, or Central Plant, or Chilled Water Systems Control
Experience with industrial communications networks, such as Ethernet/IP, Modbus RTU, Modbus TCP, Controlnet, DNP3.0. and/or IEC61850
Must have the ability to travel an average of about 25% of the time; however, travel can flex up to 50% a few times per year
Masters Degree in Electrical Engineering, Mechanical Engineering or Chemical Engineering
Experience in Rockwell Automation PLC based thermal plant and HVAC system design; including but not limited to, Centrifugal and Absorption Chillers, Hot water generators, HRSG's experience preferred
Experience with Generators, Gas Turbines, Steam Turbines, Diesel Generators, Breaker control, chillers, VFD pumps and associated controls
Experience with Rockwell Automation Products hardware and software product suites (ControlLogix, Logix 5000, FT View, FT Historian and FT VantagePoint.) experience
Experience with object oriented based control system design methods
Experience in requirements to design traceability and application software under GEP or GAMP philosophy experience preferred
Control System Architecture Design( Client Server); including Virtual Client Server design experience preferred

226

Senior Controls Engineer Resume Examples & Samples

Bachelor’s Degree in Engineering or technical discipline
Masters Degree in Engineering preferred
Experience with Rockwell Automation products hardware and software product suites (ControlLogix, Logix 5000, FT View, FT Historian and FT VantagePoint.) experience preferred

227

Controls Engineer Resume Examples & Samples

Basic networking – TCP/IP and proprietary Allen Bradley DH+/RIO, Ethernet and Control Net
Color vision system design and implementation
Actively support Lean/Six Sigma initiatives and programs
Understand, support and contribute to current Molex MBM culture and the Quality and Environmental systems by following stated policies and procedures

228

Controls Engineer Resume Examples & Samples

Must have experience collecting machine and sensor data
Must be able to Interface with PLCs to collect and store data
Must have experience parsing log files
Must have ETL tools and data modeling
Must be proficient with databases
Must be able to work in a team environment
Must be self-driven
Must be able to lead others and develop a strong team

229

Controls Engineer Resume Examples & Samples

Design, develop, and service all aspects of electrical/control systems of industrial equipment (machinery) with a wide degree of creativity and latitude
Specify and configure electrical, pneumatic, and hydraulic hardware per application specification
Develop, maintain, optimize, and commonize control systems across different machine types
Understand customer requirements for machine sequencing, communication interfaces, and networking and successfully integrate the requirements into written functional and technical specifications
Diagnose and troubleshoot issues with existing equipment
Provide technical support to help desk, field service technician staff, and customers
Participate in design reviews to ensure optimal implementation of features and design through collaboration
Work with Product Management to provide input to customer quotes
Ensure projects are completed and solutions implemented accurately, on time, and within budget
Comply with safety procedures
May require minimal travel to global customer locations to provide engineering & service support

230

Controls Engineer Resume Examples & Samples

Troubleshooting and repair of PLC’s, Servo’s and machine controls
Mechanical troubleshooting and the ability to disassemble, repair and reassemble mechanical, hydraulic and pneumatic equipment
A BSEE, BSME, or equivalent degree with a minimum of a year’s experience
Substantial experience with PLC programming
Strong mechanical aptitude and excellent problem solving skills

231

Electronic Controls Engineer Resume Examples & Samples

Work closely with Controls engineering and production areas to ensure equipment is operating at targeted efficiency and quality goals
Manage, prioritize, and implement controls projects requested by management, engineering, quality, and production areas, focusing on continuous improvement
Proactively find and implement process improvement opportunities to resolve manufacturing equipment’s design, safety, and process issues with existing and new equipment
Provide controls technical leadership, knowledge, and direction to maintenance support personnel as required
Ensure smooth transition of new products to the manufacturing facilities by participating in the NPD process to understand and give direction on machine controls and product inspection/test issues
Provide controls related input for product equipment design reviews and process FMEA’s
Research and develop new equipment and control technologies related to Molex manufacturing processes to continuously improve our manufacturing methods
Establish working relationships with outside suppliers, providing installation and support on external equipment
Maintain a safe work environment and good housekeeping practices
Serve as a contributing member reviewing manufacturing issues on teams as required
Assist in after hours support for production processes as required
�Actively support Lean/Six Sigma initiatives and programs
Understand, support and contribute to current Molex Quality and Environmental systems by following stated policies and procedures

232

Controls Engineer Resume Examples & Samples

Extensive and detailed documentation to communicate project progress, engineering analysis/studies and regulatory compliance requirements. Maintains detailed project-related records
Complete project execution consisting of system design and programming, documentation management, vendor/contractor management, equipment procurement, project schedule and budget adherence, as well as installation and start-up support. Develop and optimize operation and maintenance procedures for instrumentation and control systems. Trouble shoot, correct problems and provide technical support for new and existing systems. Develop validation documentation and implement validation plans. Manage Vendors and consultants to ensure that contracts contain appropriate technical specification and are delivered as required. Author, review and revise SOP’s and provide training
Responsible for drafting and submitting funding approval requests for projects
Communicates and works closely with multidiscipline team of engineers and operators to develop functional specifications for process control modifications or changes, as well as other key people to ensure smooth running of production
Travel to Factory Acceptance Test’s as required
Monitors project progress and develops strategies to meet design, budget and schedule targets
Ensures all regulatory and company procedures are followed
Continually updates knowledge of appropriate cGMP, FDA, PMO, 3A, USDA, ADA, GAMP and other State and Federal regulations
B.S. degree in Engineering required. Professional Engineer license desirable
5 yrs engineering and project design/management experience in food/pharmaceutical industry, preferably with evaporator/dryer manufacturing/dryer experience
Computer knowledge of FDA, cGMP, 3A, USDA, PMO, ISO
Effective writing and verbal skills
Ability to multi-task and prioritize under pressure
Work with minimum supervision
Work in changing environment where teamwork and collaboration are required
Ability to develop and incorporate innovative concepts and technologies into functional processes
Excellent project engineering and project management experience
Highly proficient with application and design of programmable controls (PLC) hardware and software
Highly proficient with application and design of HMI software
Highly proficient with data base applications and data transfer across different platforms
Highly proficient with basic electrical codes and standards
Highly proficient with basic safety standards

233

Controls Engineer Resume Examples & Samples

Develop hardware assembly and wiring diagrams for control and data acquisition systems
Develop control system software in PLC ladder logic, function block, LabVIEW, Matlab/Simulink, etc
Develop control system interface software
Develop embedded controls on commercial real-time systems such as PXI or FPGA based systems
Perform facility startup, checkout and commissioning, domestically and abroad
Coordinate with other engineering discipline and departments to ensure success
Experience with Simulation Software/generation a plus

234

Controls Engineer Resume Examples & Samples

Designs and implements modifications to existing electrical system which includes robotics, automation equipment and CNC machines. Solicits bids, selects contractors, and coordinates with maintenance and production as required. Ensures projects are completed within budget and on schedule, ensuring that the contractor follows all Paccar Inc safety requirements
Coordinates and supervises major maintenance, emergency repairs, and corrective actions on equipment and facilities
Maintains necessary records and documentation, preparing management reports as necessary
Implement and maintain computerized PLC and CNC
Provide maintenance supervision support as needed
Continuous improvement working with IT department and integrated process monitoring systems
Follow plant’s standards for filing and maintaining documentation per ISO standards. Maintains up-to date machine design documentation for all machines
Reviews engineering designs for manufacturing feasibility and recommends changes as necessary
Prepare, manage and implement capital budget projects. Support Six Sigma projects
Facilitate effective communication to plant management on project status
Work effectively in a high performance work team based environment
This is an evening shift position
BSEE or equivalent Technical degree
Minimum 5 years related experience
Familiar with risk assessments and safety evaluation
Ability to manage multiple projects with the flexibility to adapt to conflicting requirements
Knowledge of city, state, and federal electrical codes required. Knowledge of mechanical and safety codes preferred
Knowledge of Profibus, Profisafe, Safety Integrated, and ASI-Bus
PLC programming using Siemens Step-7 and WinCCFlex
CNC programming using Siemens Step-7 Powerline and HMI advance
Demonstrated ability to create and interpret electrical, pneumatic, and hydraulic schematics and ladder diagrams, function block diagrams, STL to effectively trouble shoot systems
Exceptional computer literacy. Microsoft and AutoCAD desired
Hands on experience with equipment controls

235

Controls Engineer Resume Examples & Samples

Provide daily support to plant operations supporting Corporate and plant goals
Supports purchasing, implementation and installation of new and rebuilt equipment through PLT’s
Strives for continuous improvement of equipment and processes towards improving reliability and technology
Help trouble shoot daily production problems as they occur
Responsible for ISO documentation requirements

236

Controls Engineer Resume Examples & Samples

Create detailed utility layouts for entire assembly lines and interface with facilities teams for implementation
Enforce application of Tesla standards, Manage external integrators during specification, design review, design approval
Establish test plans and control test plan execution at Vendor and at Tesla facility during installation and buy-off

237

Senior Controls Engineer Resume Examples & Samples

Prepares cost estimates; compiles required cost and equipment information, and writes and reviews appropriation requests
Investigates problems and requirements of projects, and develops plans for solutions in line with economic, personnel, and environmental considerations
Intermediate level of relevant work experience required
Controls Engineering Support for Machine Availability Improvement across Five Assembly Lines and Various Sub-assembly Processes
Liaison to VPI Team for Machine Modification Support. Controls System Hardware Obsolescence Mitigation Planning, Development and Implementation. Line Balancing Support for IE Team. Machine Capability Improvement Support for Manufacturing & Quality Engineering Teams
Training & Development SME for Maintenance Staff and Technicians

238

Controls Engineer Resume Examples & Samples

Project management, implementing PLC control system upgrades and new installations, HMI devices, wireless networking, troubleshooting system and test issues
Directing the work of vendors and in house personnel, prioritizing support
Designing and implementing system improvements, etc
Bachelor of Science in Electrical Engineering or equivalent discipline
5 years of experience working with PLC control Systems
Experience working with the latest Allen Bradley PLC's
Experience working with Wonderware HMI's or equivalent
Experience working with wireless technologies (Wi-Fi, cellular, GPS)
Experience with Data Acquisition Systems and management of projects
Proven project management and trouble shooting skills
Experience working with GE PLC's
Knowledge of vehicle communications technologies
Knowledge of vehicle to vehicle and vehicle to infrastructure technologies (V2X)

239

Controls Engineer Resume Examples & Samples

Troubleshoot issues involving controls programs and provide advanced support to various software packages and Controls documents
Make program modifications as needed for efficient operation of plant machinery as well as HMI Interface and graphics applications for more efficient operator interaction
Control “PG” and laptop devices that are necessary for troubleshooting equipment
Formulate action plans when needed to ensure that major issues are resolved
Work in partnership with machine vendors and GKN manufacturing engineers to design and develop effective automated PLC control and drive systems to support the production requirements and goals. Make recommendations for improvements to systems as needed
Provide direction and train maintenance personnel in corrective maintenance and installation of electronic equipment
Prepare training curriculum and offer instruction on various software

240

Controls Engineer Resume Examples & Samples

Working within a team comprised of controls and software specialists which produces subsystem releases. These releases are utilized by application program teams, and may vary in scope from maintenance updates, to the introduction of new state-of-the-art functionality
Interface with customers and support vehicle demonstrations
Interface with development groups overseas in support of globally common core design
The team operates globally, with engineers located locally as well as in Germany, Spain, England and China. Algorithm development activities utilize both simulation and vehicle environments. National and international travel is therefore required

241

Controls Engineer Resume Examples & Samples

Participates on project teams to develop clear specifications, evaluates feasibility of concepts, and provides formal estimates for control systems and vision system designs
Designs control systems (PC and PLC based) and machine vision solutions
Troubleshoot control systems using pneumatic and electrical schematics
Develop/Update departmental standards
Create supporting design documentation
Follow departmental procedures and processes when updating and developing new systems
Communicate costs and project status to project lead
Update machine vision software to increase yields and/or quality of existing vision systems
Collect and analyze inspection results to prove robustness of vision system changes
Completes FDA/QSR software requirements by assisting in the creation of specifications and qualifications
Provides training as required to ensure that the software/vision solutions can be operated effectively
Bachelor’s Degree in Engineering, Computer Science or related technical field required
3-5 years Software Development, Vision System design and Automation system design experience required
Experience with Cognex Vision Pro, Cognex Insight and Keyence vision systems preferred
Experience working in a regulated manufacturing environment preferred

242

Controls Engineer Resume Examples & Samples

At least 5 years experience in automotive manufacturing, including one position in Manufacturing Engineering
Preferably a Bachelor’s degree in engineering or technical discipline
Trained in Faurecia Excellence System
Strong communication skills - ability to interface with other functions – and work with employees at all levels of the organization
Strong organizational skills, including the ability to prioritize and multi-task
AutoCAD, Electrical and mechanical; Allen-Bradley software/programming; robot programming
Strong analytical and problem-solving skilled
Must be very knowledgeable in Process and Manufacturing methods

243

Controls Engineer Resume Examples & Samples

Experience working with and troubleshooting Bacnet and Modbus protocols
Provide emergent (after hours) support as part of an existing, on-call rotation
B.S. in Electrical Engineering, Engineering Technology, or other related engineering degrees as well as five (5) years related experience; or an equivalent combination of education and experience
Experience working in mission critical environments (telecommunications, data centers, hospitals, etc.)
Siemens Apogee
Schneider Struxureware
Distech Controls (EC-Net, GFX)
Alerton (Tridium Based)

244

Controls Engineer Resume Examples & Samples

Develop, simulate, test, and digital controls for a wide variety of applications, especially for electrical systems
Support transfer of digital controls to a production software environment (i.e. be a part-time member of a production software team implementing digital control systems)
Support Sales and Marketing by performing simulations of control of customer-specific electrical systems, documenting methods and results, and presenting to customers
Participate in commissioning and monitoring of electrical systems
Collect and interpret field data from active electrical systems
BS Electrical or Controls Engineering or applicable MS degree
Minimum 2 years’ experience in a field involving control system design and testing
Knowledge and experience developing and simulating digital control systems
Proficiency in numerical methods; e.g., familiar with these numerical algorithms
Strong skills in physics and applied mathematics
Strong knowledge of electronics, building electrical systems, and transmission and distribution systems

245

Controls Engineer Resume Examples & Samples

Responsible for all controls elements of the project/s Motivates and leads internal and/or external resources to accomplish all tasks and milestones
Manages the controls / project team allocated to the project, defining, with key stakeholders, the scope of work, cost/budget, resources required, time schedule and detailed work allocation. Monitors and controls project cost and financials. Formalizes acceptance of the project and brings all the project elements to a conclusion. Ensures project results are transferred to relevant line organization or department responsible. Captures lessons learned
Ensures project follows sound methodology and execution practices in accordance with standard ABB internal directives and procedures. Ensures projects follow external standards etc. that influence activities and targets
Identifies, contains and reduces risk. Ensures appropriate handling of change requests. Ensures transparency around unforeseen results/events and identified risks and makes sure that they are properly prioritized, managed and communicated
Uses own technical domain knowledge to provide technical support to colleagues or other functional teams
Ensures understanding of customer value. Takes into consideration requirements and demands coming from customers and from different ABB functions (sales, supply, production, etc.). Acts to ensure customer satisfaction and expectations
Serves as the key contact for the project stakeholders. Effectively communicates appropriate information to stakeholders in a timely manner and to achieve desired understanding and support
Manages relationships with stakeholders, internal functions, other R&D teams in Technology Centre and/or Corporate Research Centres and external relevant parties (e.g. customers, academia)
Projects success and benefits management
Scheduling, resourcing and planning
Stakeholder management
Motivate and inspire the project engineering team

246

Controls Engineer Resume Examples & Samples

Generating V&V processes and tools for testing & analysis of test evidence
Taking ownership of verification of one or more EC&I products (Reviewing of requirements and allocation of methods; Developing test procedures & test scripts ;conducting testing of EC&I Equipment and compiling verification evidence and reports)
Operating test rigs and sensor simulators
Developing algorithm emulators

247

Controls Engineer Resume Examples & Samples

Troubleshoot issues involving controls programs
Make program modifications, as needed, for efficient operation of plant machinery
Control "PG" and laptop devices that are necessary for troubleshooting equipment
Formulate action plans, when needed, to ensure resolution of major issues
Work in partnership with vendors and GKN manufacturing engineers to design and develop effective automated PLC control and drive systems to support production requirements and goals
Make recommendations for improvements to systems, as needed
Establish protocols and be responsible for system access, backups and data recovery
Establish and maintain comprehensive inventory of all machine software packages within the scope of responsibility. Ensure that software packages are obtained and installed as needed
Act as the GKN representative to insure that all newly purchased machines have all necessary software, licenses and back-up programs. Screen programs to ensure that English language conversions have been completed, and work with machine supplier to correct any issues
Contact vendor to resolve problems related to controls issues
Partner with IT Department to ensure line servers are maintained and updated, as needed
Attend production briefs when needed
Maintain Lockout/Tagout, CPR First Aid, Confined Space Entry, and other safety related certifications
Endure strict adherence to OSHA, ISO-TS 16949, ISO 14001 and other standards
2 year degree in Electrical/Computer engineering or related

248

Controls Engineer Resume Examples & Samples

5+ year experience with power electronics such as HVDC or FACTS
5+ year experience with quality management
5+ year experience with SCADA and/or communication system

249

Controls Engineer Resume Examples & Samples

Provides for the continuous improvement of processes, procedures, and equipment. Assures maximum reliability of equipment, processes and procedures
Provides engineering support to operations in the troubleshooting, rebuilding and repair of electrical equipment and automated systems
Designs and specifies machine and gauge control systems; integrated automation including robotics and servo controls; HMI systems; and data collection systems, according to company design standards
Provides complete project management for new machine and system modifications, installations and upgrades
Creates and/or maintains current documentation of processes and operating procedures
Maintains a high level of personal and professional knowledge of related technologies and manufacturing systems
Performs other assigned duties as determined by the manager

250

Senior Controls Engineer Resume Examples & Samples

Manage local and global engineering projects from initiation cycle through project close out
Lead initial equipment conceptual development and carefully balance product specifications, process requirements, layout complexity, cost, and lead-time limits
Design, write, and debug PLC ladder logic with an emphasis on generating code that is organized, structured, documented, maintainable and reusable. PLC platforms will interact with subsystems such as conveyors, robots, Manufacturing Execution System (MES), machine vision, and other third party equipment
Lay out new industrial electrical control panels, which are NFPA79/NEC/UL508A compliant, and create electrical schematics and manage electrical panel build, field wiring and installations
Generate easy to use, bi-lingual HMI screens for complex machinery while providing error logs and other key data to users
Insure all designs adhere and comply with all applicable policies and standards
Install and startup systems in manufacturing facilities domestically and internationally
Develop technology handoff packages for engineering and maintenance
Advanced experience with drafting and CAD standards
Bachelor's degree in electrical or software engineering
Advanced experience managing engineering projects using independent evaluation, people skills, and project management tools with demonstrated ability to deliver projects on time and within budget
Advanced experience managing and interfacing with large scale PDM and ERP systems
Advanced experience with specific techniques required to perform analysis and designs common to the specific engineering discipline
Advanced experience in using design and engineering tools, including

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Controls Engineer Resume Examples & Samples

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Controls Engineer Resume Examples & Samples

Controls Engineer Resume Examples & Samples

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Controls Engineer Resume Examples & Samples

Senior Controls Engineer Resume Examples & Samples

Controls Engineer Resume Examples & Samples

Senior Controls Engineer Resume Examples & Samples

Controls Engineer Resume Examples & Samples

Controls Engineer Resume Examples & Samples

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Controls Engineer Resume Examples & Samples

Controls Engineer Resume Examples & Samples

Controls Engineer Resume Examples & Samples

Controls Engineer Resume Examples & Samples

Controls Engineer Resume Examples & Samples

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Controls Engineer Resume Examples & Samples

Controls Engineer Resume Examples & Samples

Controls Engineer Resume Examples & Samples

Controls Engineer Resume Examples & Samples

Controls Engineer Resume Examples & Samples

Controls Engineer Resume Examples & Samples

Controls Engineer Resume Examples & Samples

Controls Engineer Resume Examples & Samples

Controls Engineer Resume Examples & Samples

Controls Engineer Resume Examples & Samples

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Controls Engineer Resume Examples & Samples

Controls Engineer Resume Examples & Samples

Senior Controls Engineer Resume Examples & Samples

Controls Engineer Resume Examples & Samples

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Controls Engineer Resume Examples & Samples

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